Ink Jet Printing for Functional Ceramic Coatings

Vilardell, M; Granados, X.; Ricart, Susagna; Cobas, R.; Arjona, Manuel; Puig, T.; Obradors, X.; Hopkins, Simon C.; Glowacki, B.A.; Bennewitz, Jan; Falter, M.; Bäcker, Michael

doi:10.2352/j.imagingsci.technol.2011.55.4.040304

Cited by 11 publications

(13 citation statements)

References 19 publications

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“…Received: January 16,2014 Final Version: February 27, 2014 C [284] ZrC [160] TiC/Ni [289] Al 2 O 3 -ZrO 2 [191] Polymer-derived ceramics: see present work Functional ceramics BaTiO 3 [40,41] PZT [89] PZT [211,223,239] BaTiO 3 [150] SiO 2 -Al 2 O 3 -RO-glass [269] PZT [37,[45][46][47] BaTiO 3 [115] SiCN [225] PZT [145,146] LZSA-Glass [272] TiO 2 [43,44] PMN [192] PZT [282] LSMO/YBCO [48] LiFePO 4 [170] Li 4 Ti 5 O 12 BaZrO 3 , SrTiO 3 , BaMn 2 Al 10 O 19À x [193] ITO [119] ZnO [119,187] La(Mg 0.5 , Ti 0.5 )O 3 [167,188] Zr 0.8 Sn 0.2 TiO 4 [188] TiO 2 [119] Bioceramics HA [50,66,67,[69][70][71][72] Apatite-Mullite [107][108]…”

Section: Discussionmentioning

confidence: 99%

“…The possibility of manufacturing coatings from electroceramics using DIP was effectively demonstrated by printing La 0.7 Sr 0.3 MnO 3 -and YBa 2 Cu 3 O 7À x -based inks. [48] The indirect printing technique is the most widely used method for commercial applications. Parts are manufactured by distributing a binder liquid on a powder layer.…”

Section: Three-dimensional Printing (3dp)mentioning

confidence: 99%

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Additive Manufacturing of Ceramic‐Based Materials

et al. 2014

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This paper offers a review of present achievements in the field of processing of ceramic-based materials with complex geometry using the main additive manufacturing (AM) technologies. In AM, the geometrical design of a desired ceramic-based component is combined with the materials design. In this way, the fabrication times and the product costs of ceramic-based parts with required properties can be substantially reduced. However, dimensional accuracy and surface finish still remain crucial features in today's AM due to the layer-by-layer formation of the parts. In spite of the fact that significant progress has been made in the development of feedstock materials, the most difficult limitations for AM technologies are the restrictions set by material selection for each AM method and aspects considering the inner architectural design of the manufactured parts. Hence, any future progress in the field of AM should be based on the improvement of the existing technologies or, alternatively, the development of new approaches with an emphasis on parts allowing the near-net formation of ceramic structures, while optimizing the design of new materials and of the part architecture.

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Section: Discussionmentioning

confidence: 99%

Section: Three-dimensional Printing (3dp)mentioning

confidence: 99%

Additive Manufacturing of Ceramic‐Based Materials

et al. 2014

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“…In the second, 4 × 5.3 mm 2 sample (ABAD 0.9 µm ) the YBCO layer was deposited by inkjet printing, using a 0.5 M solution for this purpose [13]. A t = 0.9 µm thickness film was obtained after the growth of three cycles of deposition-pyrolysis on the previously prepared MOD CZO/ ABAD YSZ/SS.…”

Section: Sample Fabricationmentioning

confidence: 99%

“…In this respect, the challenge at present is to obtain thick YBCO layers with large critical currents I c , at high growth rates. Recently, inkjet printing has emerged as a promising technique for CSD deposition [13] offering important advantages: it is fast and clean, easily scalable and cost-effective to implement in a production-line, it allows flexible control of the coating thickness and it enables multideposition of several layers. Recently, the company Deutsche Nanoschicht inkjet-printed CCs in lengths in excess of 100 m with a YBCO (0.5 µm)/LZO (250 nm)/Ni-W architecture, with J GB c ≈ 1.5 MA cm −2 at 77 K and self-field [14].…”

Section: Introductionmentioning

confidence: 99%

Magnetic and structural characterization of inkjet-printed^TFAYBa₂Cu₃O_7−x/^MODCZO/^ABADYSZ/SS coated conductors

Bartolomé

Vlad²,

Calleja

et al. 2013

Supercond. Sci. Technol.

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The superconductor industry is demanding new methodologies to manufacture km-long, high quality coated conductors at high growth rates, using cost-effective, scalable processes. We report on the fabrication by an all-chemical deposition method of highly textured, thick (0.9 µm) inkjet-printed YBCO films, using a Ce 0.9 Zr 0.1 O 2 (CZO) capping layer deposited by MOD, on top of robust, buffered ABAD YSZ/SS substrates. Thinner, 0.25 µm spin-coated YBCO films were also analyzed for comparison. The structural study performed by x-ray diffraction, optical, AFM, SEM and TEM microscopy demonstrates the success of the capping layer for enhancing the planarity of the as-received tape and obtaining highly homogeneous and well-textured YBCO films. DC magnetometry granularity analysis was used to determine the mean superconducting grain diameter, ∼2.5 µm, and the intra-and intergranular critical current densities of the coated conductors (CCs). For the thin, spin-coated sample, high self-field intragrain critical currents were measured (J G c = 40, 3.3 MA cm −2 at 5, 77 K). For the thick, inkjet-printed tape J G c was reduced by ∼30%, but, notably, the percolative critical current, J GB c = 12.5 MA cm −2 , was only ∼10% smaller at 5 K, thanks to good preservation of the texture. At 77 K, J GB c = 1.3 MA cm −2 was achieved, implying a critical current of I c = 117 A/cm-width. AC susceptibility measurements allowed us to demonstrate the high homogeneity of the fabricated CCs, and investigate the magnetic vortex-pinning phase diagram. Remarkably, the thick, inkjet-printed sample showed comparable irreversibility line (IL) and activation energy for thermal depinning, U e (H), to the thin sample. The present results open new perspectives for the fabrication of high quality-to-cost ratio, all-chemical CCs with yet higher I c values by inkjet printing multideposition of thicker YBCO layers.

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“…The application of inkjet printing (IJP) technology to the deposition of organic and inorganic materials is providing an unprecedented opportunity for the rapid manufacture of large‐area and cost‐effective electronic and functional devices on flexible substrates such as plastic, metals, or even paper. Research on ways to obtain a variety of functional materials using IJP has grown rapidly, leading in recent years to the development of cutting‐edge technologies and devices such as: organic light‐emitting diode (OLED) displays, printed organic solar cells, flexible batteries, logic and memory components including organic field‐effect transistors and thin‐film transistors, flexible displays, sensor arrays, radio frequency identification tags, and superconducting tapes …”

Section: Introductionmentioning

confidence: 99%

Surface Charge Reversal Method for High‐Resolution Inkjet Printing of Functional Water‐Based Inks

Cobas

Muñoz-Pérez

Ridgway

et al. 2014

Adv Funct Materials

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wileyonlinelibrary.comlight-emitting diode (OLED) displays, printed organic solar cells, fl exible batteries, logic and memory components including organic fi eld-effect transistors and thin-fi lm transistors, fl exible displays, sensor arrays, radio frequency identifi cation tags, and superconducting tapes. [1][2][3][4][5][6][7][8][9][10][11][12][13][14][15][16][17][18] To cite one recent outstanding application, the Panasonic Corporation unveiled in December 2013 a 56 in. 4K (high-pixel density) organic-inorganic hybrid OLED TV, where all the organic materials were deposited using IJP methods.This hybrid TV exhibits properties that are not easily achievable with either organic or inorganic materials alone, such as the best image quality ever, high contrast, fast response rate, high energy efficiency, and with the advantages of being ultrathin and lightweight. [ 16,19 ] Clearly, the manufacture of both organic and inorganic materials using IJP constitutes the next step toward a new generation of advanced materials and modern electronic devices, with a potential multibillion dollar market in the near future. [ 20 ] Therefore, considerable attention has been directed mostly toward the optimization of metal-organic inks, compatible with IJP technology, containing a single metal for direct metallization. [21][22][23][24][25][26][27] Such inks are already commercially available as a consequence of a huge global market desiring cheap inorganic conducting grids.However, the obtaining of sophisticated hybrid inks blending several metal-organic complex raw materials (HMOC) compatible with both the printer and the substrate is still being researched, and this approach is directly linked to the novel capabilities associated with the use of chemical solution deposition (CSD) to prepare self-assembled complex oxide nanostructures and multilayers under mild processing conditions. [28][29][30][31][32][33][34][35][36][37][38][39][40] Achieving the desired composition and the optimum rheological properties, together with the stabilization of several chemical bonds between organic and inorganic molecules, are critical issues during the manufacture of HMOC inks compatible with IPJ technology. In addition, the difference between the ink surface tension (ST) and the surface energy of a hydrophobic substrate has a profound effect on the adhesive strength of the complex linkages between the fl uid and the substrate, causing the ink drop to spread out or stop off during the drying process. [ 41 ] It is, therefore, highly desirable to develop a process Printed electronics is a rapidly growing area of research being explored for the manufacture of large-area and cost-effective electronic devices by the patterned application of functional inks. There are challenges associated with processing the inks compatible with inkjet printing technology and developing effi cient methods to successfully obtain the desired features, particularly when it comes to metal and metal-organic complex inks. Here, a reliable method is developed to achieve a so...

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Ink Jet Printing for Functional Ceramic Coatings

Cited by 11 publications

References 19 publications

Additive Manufacturing of Ceramic‐Based Materials

Additive Manufacturing of Ceramic‐Based Materials

Magnetic and structural characterization of inkjet-printed^TFAYBa₂Cu₃O_7−x/^MODCZO/^ABADYSZ/SS coated conductors

Surface Charge Reversal Method for High‐Resolution Inkjet Printing of Functional Water‐Based Inks

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Ink Jet Printing for Functional Ceramic Coatings

Cited by 11 publications

References 19 publications

Additive Manufacturing of Ceramic‐Based Materials

Additive Manufacturing of Ceramic‐Based Materials

Magnetic and structural characterization of inkjet-printedTFAYBa2Cu3O7−x/MODCZO/ABADYSZ/SS coated conductors

Surface Charge Reversal Method for High‐Resolution Inkjet Printing of Functional Water‐Based Inks

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Magnetic and structural characterization of inkjet-printed^TFAYBa₂Cu₃O_7−x/^MODCZO/^ABADYSZ/SS coated conductors