Heat has a significant impact on the molecular structure of nylon 6 and 66, which in turn changes the yarns' physical and chemical properties and their morphological response to further processing. One of the major components of heatsetting is the temperature at which the yarn is heatset. Nylon 6 and 66 yams were heatset at different temperatures in a Suessen unit, and near infrared (NIRA) and x-ray diffraction analyses were then made on these samples. A regression modeled calibration curve was established by measuring the NIRA reflectance of yams heatset at known temperatures. This curve was in turn used to determine effectively the heatset temperature of nylon 6 and 66 yams. Correlation of the NIRA data with the x-ray diffraction data indicates that the NIRA regression models detect and measure crystalline perfection and growth with the increase in Suessen heatset temperature.Heatsetting is one of the most critical processes in carpet yarn manufacturing, and can greatly influence the quality and aesthetics of a carpet. Several studies related to carpet yarn manufacturing [1] have shown that small variations in temperature during the setting of the yarn can cause a streak in a carpet. A streak is a visual pattern parallel to the tufting direction caused by physical, optical, or dye differences in the yarn. Since the introduction of the continuous heatsetting process (e.g., Superba or Suessen), carpet yarns have become more susceptible to streakiness, due, in part, to two factors: first, the larger number of settings and controls in these dynamic processes can readily deviate from the standard by operator choice or by normal fluctuations of the systems; second, straighter yarn tufts produced by some of these systems present a more perfect background for yarn defects to appear in the carpets.Various techniques, such as x-ray diffraction and thermal methods of analysis, used to estimate the heat history of nylon or polyester yarns are not suitable for routine quality control because of the time required to perform the test. We have recently investigated the use of near infrared spectroscopy to measure the heat histories of Suessen set nylon carpet yarns. The Technicon InfraAlyzer 400TXTM used in this study was easy to operate and a fast instrument for accurately detecting heat history differences in nylon carpet yarns.