Abstract:The influence of titanium dioxide (TiO 2 ) nanoparticles on the crystallization behavior of polypropylene was investigated by conventional differential scanning calorimetry (DSC) and fast scanning DSC measurements. The data obtained from both methods were estimated for the first time using the Lauritzen-Hoffmann equation to analyze the behavior over a wide cooling range under nonisothermal conditions. This provides more reliable values of nucleation parameters (K g ) and surface free energy (r e ). The variati… Show more
“…Especially for capacitors, the most widely used energy storage equipment in power systems, the higher DC breakdown strength means a higher energy storage density since the capacitor is charged with a DC source. For such problems, nanocomposites are considered to be a very promising solution to enhance the breakdown strength of polymer insulation dielectrics . For instance, Jiang etal .…”
A ternary system composed of isotactic polypropylene (PP), maleic anhydride grafted polypropylene (PP-g-MAH), and nano-ZrO 2 was designed. To investigate the influence of each composition, we systematically designed orthogonal tests with 25 samples with various PP-g-MAH (0-70 wt %) and nano-ZrO 2 concentrations (0-5 wt %). Microscopic observation showed that the introduction of PP-g-MAH could distinctively benefit the dispersion of nanoparticles. This can be understood by chemical bonds between PP-g-MAH and the nano-ZrO 2 surface, which was evidenced by infrared spectroscopy. Meanwhile, both the crystalline properties and aggregation structures were improved within this ternary system. Macroscopically, a great enhancement of DC breakdown strength (BDS) as high as 43.3% was achieved when the PP-g-MAH concentration was 50 wt % and the nano-ZrO 2 concentration was 0.5 wt %. Moreover, the effects of PP-g-MAH and nano-ZrO 2 were revealed respectively. The increase of nano-ZrO 2 content could cause the first increase and then decrease of BDS. The influence of PP-g-MAH on breakdown strength was obviously shown by the analysis of variance, and the rising PP-g-MAH concentration could lead to the nano-ZrO 2 content with the highest BDS shifted to higher loading, indicating that the modified dispersion of nanoparticles played the dominant role in the breakdown performance improvement.
“…Especially for capacitors, the most widely used energy storage equipment in power systems, the higher DC breakdown strength means a higher energy storage density since the capacitor is charged with a DC source. For such problems, nanocomposites are considered to be a very promising solution to enhance the breakdown strength of polymer insulation dielectrics . For instance, Jiang etal .…”
A ternary system composed of isotactic polypropylene (PP), maleic anhydride grafted polypropylene (PP-g-MAH), and nano-ZrO 2 was designed. To investigate the influence of each composition, we systematically designed orthogonal tests with 25 samples with various PP-g-MAH (0-70 wt %) and nano-ZrO 2 concentrations (0-5 wt %). Microscopic observation showed that the introduction of PP-g-MAH could distinctively benefit the dispersion of nanoparticles. This can be understood by chemical bonds between PP-g-MAH and the nano-ZrO 2 surface, which was evidenced by infrared spectroscopy. Meanwhile, both the crystalline properties and aggregation structures were improved within this ternary system. Macroscopically, a great enhancement of DC breakdown strength (BDS) as high as 43.3% was achieved when the PP-g-MAH concentration was 50 wt % and the nano-ZrO 2 concentration was 0.5 wt %. Moreover, the effects of PP-g-MAH and nano-ZrO 2 were revealed respectively. The increase of nano-ZrO 2 content could cause the first increase and then decrease of BDS. The influence of PP-g-MAH on breakdown strength was obviously shown by the analysis of variance, and the rising PP-g-MAH concentration could lead to the nano-ZrO 2 content with the highest BDS shifted to higher loading, indicating that the modified dispersion of nanoparticles played the dominant role in the breakdown performance improvement.
“…10 In contrast to conventional fabrication, the printed parts are far from homogeneous due to the local flow condition and thermal gradients. 15,17,18 The complex features of the FFF, especially the local conditions during the formation of the welding line, such as thermal history [23][24][25] and shear stress, 26 play a vital role in the final properties of the components. The interfacial bonding between the adjacent strands is thermally driven and affects the morphology and ultimately the mechanical properties.…”
A key characteristic of the manufacture of void free components by 3D printing using fused filament fabrication (FFF) is that this generative process always produces new welded joints between the hot strand leaving the nozzle and the previously deposited and already solidified area. These contact conditions determine the local temperature gradient and the local deformation gradients in the contact. These in turn can have a decisive effect on the morphology and mechanical behavior of the component. In this work, the influence of three different geometric contact conditions under two different machine parameter sets on the morphology and mechanical properties was investigated. The results show that ultimately a parameter simply calculated from the process settings and geometric boundary conditions, the mean contact temperature, is decisive for the properties of the component. If this value is above the melting temperature of the material, quasi‐homogeneous morphologies with decent mechanical properties can be achieved in any case. However, if the mean contact temperature is below the melting temperature, the deformation conditions during strand deposition have a significant influence on morphology and properties. The paper describes this behavior using the example of three contact geometries typically encountered in 3D printing with FFF. The discussed correlations between the morphology and the mechanical properties of the printed FFF samples lead to a better understanding of the process and ultimately to the conclusion that the path generation that is, the slicing strategy should take these facts into account in the future in order to be able to exploit the material‐intrinsic performance potential in 3D printing as well.
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