Samples of ductile iron alloyed with 0.88 % Ni with a nodule count of 606,
523, and 290 nod/mm2 were obtained from sand cast plates of different
thickness in the range from 8.46 to 25.4 mm. The effect of the nodule count
was evaluated during the austempering process held at 285?C and
austempering times of 15, 30, 45, 60, 70, and 90 min. The volume fraction of
high carbon austenite was increased when the nodule count was increased,
however, the carbon content of the high carbon austenite kept almost
constant. The process window was narrow, requiring a lower austempering time
when the nodule count was increased. The combination of a higher nodule
count and low austempering temperature allows obtaining a fine ausferritic
microstructure which leads higher Brinell hardness and tensile strength. The
process window was determined by XRD measurements and it is in good
agreement with the microstructural and hardness evolution as the
austempering time was increased.