Smart
materials possess a high potential for application in process
engineering. Among these smart materials, stimuli-responsive hydrogels
exhibit the chemically inherent characteristic to significantly change
their macroscopic properties through shifts in environmental conditions.
This enables response-triggered actuation caused by a reaction or
process deviation. Thereby, smart process concepts are facilitated,
which are capable of self-contained process control without external
input. Through additive manufacturing of responsive hydrogels, intricate
geometries can be generated, with which the response-triggered actuation
can perform sophisticated control tasks. Periodic open-cell structures
are such geometries, which improve the mass transport in multiphase
flows through the distribution of the disperse phase. Responsive hydrogels
fabricated as periodic open-cell structures enable the actuation of
multiphase flows through an environmental switch allowing for adjustment
of flow conditions. Herein, we demonstrate the application of switchable
smart structures that facilitate the adaptation of fluid-dynamic properties
and mass transfer in cocurrent gas–liquid flows depending on
environmental conditions. Smart structures, which are additively manufactured
from acrylate photoresist formulations, are applied for in
situ and in operandi adjustment of phase
distribution through expansion and collapse of these structures in
flow channels. Further, diverse photoresist formulations with different
associated response triggers are shown, which demonstrate the versatility
for application as an in situ and in operandi switch for mass transfer in process units operating with multiphase
flows.