Influence of Hydrothermal Carbonization (HTC) Temperature on Hydrochar and Process Liquid for Poultry, Swine, and Dairy Manure

Abstract

Hydrothermal carbonization (HTC) is a promising technology for wet manure treatment by converting animal manure into valuable fuels, materials, and chemicals. Among other HTC process parameters, the temperature influences HTC products the most. As various animal manures have different compositions, it is not certain how the HTC temperature influences the hydrochar and HTC process liquid. To evaluate the temperature’s effect on HTC, three different manures (poultry, swine, and dairy) were hydrothermally carbonized at three different temperatures (180, 220, and 260 °C), and solid and liquid products were characterized for their morphology, elemental compositions, and ions. The carbon contents of the hydrochar reached as high as 38.98 ± 0.36% and 40.05 ± 0.57% for poultry and swine manure, respectively, when these manures were treated at 260 °C. Ammonium showed an around 30% increase in poultry manure hydrochar with the increase in the HTC temperature. In contrast, in swine manure, it decreased by around 80%, and in dairy manure, the HTC temperature did not have any remarkable effect on the ammonium content. The process liquids from HTC of dairy manure at 220 °C showed the most balanced distribution of different ions, with 4970 ± 673 ppm of sodium, 4354 ± 437 ppm of ammonium, 2766 ± 417 ppm of potassium, 978 ± 82 ppm of magnesium, 953 ± 143 ppm of calcium, 3607 ± 16 ppm of chloride, and 39 ± 7 ppm of phosphate. These results emphasize the manure-specific effects of the HTC temperature on both solid and liquid products, indicating the need for optimized strategies to enhance HTC processes for various types of animal manures.