A gas−liquid external-loop airlift reactor with a riser 0.47 m in diameter and 2.5 m in height and two external-loop down-comers 0.08 m in diameter and 2.5 m in height were used to investigate the gas−liquid two-phase
flow structure. Local phase holdups were measured simultaneously by a microconductivity probe with air as
the gas phase and water as the liquid phase over a wide range of operation conditions. Liquid flow velocity
measurements were performed using the electrolyte tracer measurement (ETM) technique. The hydrodynamics
near the sparger zone, riser disengagement zone (zone 1), junction zone (zone 2), and down-comer
disengagement zone (zone 3) were systematically examined using the CFDs at the local scale and at the riser
scale, respectively. The simulation results showed that zones 1, 2, and 3 exhibit three different flow regimes,
which were the secondary mixed flow regime, the mixed flow regime, and the homogeneous bubble regime,
respectively. It was also indicated that turbulent kinetic energy and turbulent kinetic energy dissipation rate
were influenced by a gas sparger. These results were necessary to explain these different regimes using
computational fluid dynamics (CFD) to provide deeper insight at the local scale for reactor geometry, such
as gas sparger, junction and disengagement zones as well as the gas−liquid phase flow microstructure. The
simulation results at the local scale were difficult to obtain by experiment. The numerical simulating results
of local gas holdup and local gas and liquid velocities agreed well with the experimental data at a low gas
flow rate. However, large errors occurred in the simulations at a high gas flow rate, because of poor estimation
of the influence of bubble-induced turbulence or the higher density of the tracer and the poor mesh refinement.
The flow structure and turbulence parameters of the phases presented here were useful for designing gas−liquid external-loop airlift reactors.