Abstract:This paper presents research on vacuum quenching oils at different pressure conditions during the cooling stage of the heat treatment process. The aim of this work is to reveal the influence of the pressure, agitation (laminar or turbulent flow), and oil temperature on the cooling oil. Medium and low viscosity oils are investigated. The research is novel because it expands knowledge of quenching oil behavior at low and high pressure conditions (from 1 mbar to 2.5·103 mbars). The findings are presented as integ… Show more
“…The cooling process primarily consists of three stages: film boiling, nucleate boiling, and convective heat transfer [10]. Gospodinov et al [11] demonstrated that the cooling ability of vacuum quenching oil is affected by the chamber pressure, agitation, and oil temperature. However, Troell et al [12] reported that the cooling characteristic does not significantly vary for the given pressure (0.4–1.4 bar) above the oil tank, and decreased quenching distortion is only observed at a higher pressure.…”
To better analyse the process parameters effects on distortion, a multi-field coupling simulation of the 42CrMo Navy C-ring vacuum oil quenching process is performed using DEFORM software. The cooling curves of different processes are measured using a stainless-steel probe, and the heat transfer coefficients are calculated by solving the inverse heat conduction problem to accurately predict the transient temperature field. The numerical analysis results demonstrate that increasing the oil temperature rarely affects the distortion. Decreasing the agitation frequency from 50 to 10 Hz can reduce the distortion by 48%. The pressure above the quenching tank has the most effect on distortion, as increasing the pressure from 10 to 50,000 Pa increases the gap by 1.5 times.
“…The cooling process primarily consists of three stages: film boiling, nucleate boiling, and convective heat transfer [10]. Gospodinov et al [11] demonstrated that the cooling ability of vacuum quenching oil is affected by the chamber pressure, agitation, and oil temperature. However, Troell et al [12] reported that the cooling characteristic does not significantly vary for the given pressure (0.4–1.4 bar) above the oil tank, and decreased quenching distortion is only observed at a higher pressure.…”
To better analyse the process parameters effects on distortion, a multi-field coupling simulation of the 42CrMo Navy C-ring vacuum oil quenching process is performed using DEFORM software. The cooling curves of different processes are measured using a stainless-steel probe, and the heat transfer coefficients are calculated by solving the inverse heat conduction problem to accurately predict the transient temperature field. The numerical analysis results demonstrate that increasing the oil temperature rarely affects the distortion. Decreasing the agitation frequency from 50 to 10 Hz can reduce the distortion by 48%. The pressure above the quenching tank has the most effect on distortion, as increasing the pressure from 10 to 50,000 Pa increases the gap by 1.5 times.
In this article, an in-depth overview of petroleum quenching oils is provided, including oil composition, use, mechanism of the oil quenching processes, oil degradation, toxicology and safety, and quenching bath maintenance.
In this article, an in-depth overview of petroleum quenching oils is provided, including oil composition, use, mechanism of the oil quenching processes, oil degradation, toxicology and safety, and quenching bath maintenance.
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