Influence of controller parameters on the life of ball screw feed drives

Mauro, Stefano; Pastorelli, Stefano Paolo; Johnston, Edward

doi:10.1177/1687814015599728

Cited by 14 publications

(5 citation statements)

References 16 publications

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“…These controllers are widely used due to their adaptability, user-friendliness, and simple parameter adjustment. Nevertheless, many are exclusively constructed following the TBSFS rigid body dynamics, disregarding the flexible modes of structural resonance, which restricts the possible bandwidth [88][89][90][91]. As discussed in the previous sections, the TBSFS propels the load by two ball screws.…”

Section: Traditional Vibration Control Methodsmentioning

confidence: 99%

“…The sliding mode controller featuring vibration compensation was recently developed in DDFS to address the unpredictable synchronous inaccuracy. It implies nonlinear elements such as servo properties' variation and mechanical connection [91,102,107,108]. Le-Bao Li et al [109] integrated adaptive sliding mode control (ASMC) into a ring coupling synchronization control to harmonize the motion of multiple motors so that their speed tracking errors converging to zero requires stabilizing the speed tracking of a single motor.…”

Section: Modern Vibration Control Methodsmentioning

confidence: 99%

See 1 more Smart Citation

Analysis of Dual-Driven Feed System Vibration Characteristics Based on Computer Numerical Control Machine Tools: A Systematic Review

Chantal,

Lu,

Liu

et al. 2023

Symmetry

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Vibration in state-of-the-art machining impacts accuracy by diminishing the machine’s dynamic precision and the workpiece surface quality. The dependability of the cutters and productivity becomes a severe problem for optimizing the computer numerical control machine tools’ (CNCMT) efficiency. Therefore, investigating the twin ball screw drive system vibration properties as well as its corresponding control measures is vital. This paper thoroughly reviews the recent works on methods of analyzing and controlling vibration for dual-driven feed systems (DDFS). The research on vibration control technologies, parameter identification, and system modeling are identified and summarized; the merits and drawbacks of various methods are discussed for comparative purposes. Furthermore, the asymmetrical relation between DDFS and single-driven feed systems are thoroughly discussed based on their dynamic properties. Finally, based on existing studies, related research prospects are described systematically, and these research directions are sure to markedly contribute to developing methods for dampening vibrations on DDFS of CNCMT.

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Section: Traditional Vibration Control Methodsmentioning

confidence: 99%

Section: Modern Vibration Control Methodsmentioning

confidence: 99%

Analysis of Dual-Driven Feed System Vibration Characteristics Based on Computer Numerical Control Machine Tools: A Systematic Review

Chantal,

Lu,

Liu

et al. 2023

Symmetry

View full text Add to dashboard Cite

show abstract

“…In Mauro et al (2015) a model-based simulation has been performed to assess how different parameters, i.e. kinematic limits of a jerk, acceleration and velocity as well as a proportional gain of position control loop of the control affect the expected life of the ball screw of feed drive.…”

Section: Related Workmentioning

confidence: 99%

Context preparation for predictive analytics – a case from manufacturing industry

Schmidt

Gandhi

Wang

et al. 2017

JQME

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Purpose The purpose of this paper is to exemplify and discuss the context aspect for predictive analytics where in parallel condition monitoring (CM) measurements data and information related to the context are gathered and analysed. Design/methodology/approach This paper is based on an industrial case study, conducted in a manufacturing company. The linear axis of a machine tool has been selected as an object of interest. Available data from different sources have been gathered and a new CM function has been implemented. Details about performed steps of data acquisition and selection are provided. Among the obtained data, health indicators and context-related information have been identified. Findings Multiple sources of relevant contextual information have been identified. Performed analysis discovered the deviations in operational conditions when the same machining operation is repeatedly performed. Originality/value This paper shows the outcomes from a case study in real word industrial setup. A new visualisation method of gathered data is proposed to support decision-making process.

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“…Understanding and optimizing these dynamic properties is paramount to guaranteeing efficient operation. Hence, it mitigates the adverse impacts of vibrations, resonances, and other metrics that may weaken the efficiency [6][7][8][9].…”

Section: Introductionmentioning

confidence: 99%

The Structure-Dependent Dynamic Performance of a Twin-Ball-Screw Drive Mechanism via a Receptance Coupling Approach

Chantal,

Lu,

Liu

et al. 2024

Actuators

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The drive at the center of gravity (DCG) concept-based twin-ball-screw drive mechanism (TBSDM) is vital in automated factories for its robustness and reliability. However, changes in the worktable mass or position result in changes in the center of gravity (CG), significantly affecting the system’s dynamic properties. In this regard, this paper introduces a novel analytical model using improved receptance coupling to analyze vibrations in four modes. A mathematical framework for the twin TBSDM is generated, and the effect of changing the worktable position–mass on each mode is examined. The applicability of the proposed method is verified based on dynamic experiments that were carried out on a TBSDM of a CNC grinding wheel machine tool. After thoroughly analyzing the experimental and theoretical results, it is revealed that changing the worktable position primarily influences the rotational and axial vibrations of the twin ball screw (TBS). Furthermore, changes in the worktable mass significantly affect the coupling vibration among the TBSs and rotors or bearings. Moreover, in terms of performance, the variances between the theoretical and experimental natural frequencies are consistently below 5%. Thus, the proposed method is promising for the improvement of the modeling and analysis of the TBSDM.

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Influence of controller parameters on the life of ball screw feed drives

Cited by 14 publications

References 16 publications

Analysis of Dual-Driven Feed System Vibration Characteristics Based on Computer Numerical Control Machine Tools: A Systematic Review

Analysis of Dual-Driven Feed System Vibration Characteristics Based on Computer Numerical Control Machine Tools: A Systematic Review

Context preparation for predictive analytics – a case from manufacturing industry

The Structure-Dependent Dynamic Performance of a Twin-Ball-Screw Drive Mechanism via a Receptance Coupling Approach

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