Graphene/epoxy composites, as popular
thermal interface
materials
(TIMs), commonly experience severe mechanical deformation due to packing
pressure. Their thermal conductivity, which relies closely on the
orientations of the graphene fillers, is expected to be significantly
different from that of the as-fabricated undeformed ones but is unclear
so far. In this work, we have systemically investigated the thermal
conductivity of graphene/epoxy composites subjected to a large uniaxial
mechanical compression using nonequilibrium molecular dynamics simulations.
The results show that the thermal conductivity could increase by up
to 80% in the perpendicular direction to the compression, yet it decreases
by up to 14% in the parallel direction, largely enhancing the thermal
conductivity anisotropy. In addition, thermal anisotropy increases
with the increase in the filler’s orientation. The vibrational
density of states, accumulated correlation factor, and density of
interaction have been analyzed to reveal the underlying thermal transport
mechanism. The results show that increasing the compression in the
perpendicular direction leads to strong correlations between graphene
fillers and epoxy and enhanced thermal coupling, while in the parallel
direction, the correlation and the resultant thermal coupling are
weak. Atomic heat flux contours also reveal that graphene has more
contributions to heat transfer when it is aligned toward the heat
flux direction. These findings suggest that controlling the orientation
of graphene fillers and applying uniaxial compression can be used
to regulate the thermal conductivity of graphene/epoxy composites
in thermal management applications.