Industrial Drying of Fruit and Vegetable Products: Customized Smart Monitoring and Analytical Characterization of Process Variables in the OTTORTO Project
Antonio Spagnuolo,
Carmela Vetromile,
Antonio Masiello
et al.
Abstract:In the era of digitalization, the process industry is one of the sectors most affected by the need for change. The adoption of IoT-based intelligent monitoring systems for the collection of real-time measurements of energy and other essential operational variables, on one hand, makes it possible to accumulate big data useful for the company management to monitor the stability of the production process over time, and on the other hand, helps to develop predictive models that enable more efficient work and produ… Show more
“…In recent times, the threat of climate change has prompted significant investment by national and international governments in efforts to mitigate the environmental impacts and emissions associated with the consumption of fossil fuels and raw materials [1][2][3]. In this context, in the integration of state-of-the-art intelligent technologies which allow for real-time monitoring of energy and operational parameters for comprehensive insights into energy-consuming systems [4][5][6][7][8][9][10][11], and the study of innovative processes and technologies for reclaiming organic and inorganic materials from waste streams [12][13][14][15][16][17][18][19], they play a key role. The upgrading of materials derived from different waste sources has been emphasised as a strategic way of achieving sustainability goals and promoting circular economies [10,20,21].…”
This study focuses on anti-trauma mats designed for buffaloes’ comfort, using as raw materials rubber powder from end-of-life tyres (ELTs) and an isocyanate-based polyurethane resin binder. The first part of the study focused on mat formulation. Whilst it was possible to select a unique combination of raw materials and design features, it was necessary to investigate the relationship between three critical parameters affecting mat consistency and therefore buffalo comfort: binder quantity, mat thickness, and desired final mat density (bulk). In order to quantitatively assess the variation in hardness, various combinations were investigated within well-defined ranges based on the relevant literature. The results obtained from nine selected combinations indicate that increases in the three critical parameters do not induce a real phase transition in the final product consistency, although the hardness suggests an increasing trend. The mats consistently exhibited a moderately soft/hard consistency, offering environmental benefits in terms of increased rubber usage and potentially reduced chemical binder, depending on the desired thickness. The selected mixture showed excellent resistance to heavy chemical loads, suggesting reliability for frequent cleaning operations. The second part of the study involved field trials of the mats with calves. This involved monitoring their weight gain and appetite levels over a 90-day period. The results showed excellent growth performance compared to uncoated grids (i.e., weight gain was approximately 20% higher at the end of the observation period); this was similar to that achieved with the use of straw bedding. However, compared to straw bedding, the mats (i) exhibit long-term durability, with no signs of wear from washing or trampling over the months of the trial, (ii) allow for quick and efficient cleaning, and (iii) enable companies to save on labour, material (straw), and waste disposal costs, while maintaining (or even improving) the same welfare levels associated with the use of straw.
“…In recent times, the threat of climate change has prompted significant investment by national and international governments in efforts to mitigate the environmental impacts and emissions associated with the consumption of fossil fuels and raw materials [1][2][3]. In this context, in the integration of state-of-the-art intelligent technologies which allow for real-time monitoring of energy and operational parameters for comprehensive insights into energy-consuming systems [4][5][6][7][8][9][10][11], and the study of innovative processes and technologies for reclaiming organic and inorganic materials from waste streams [12][13][14][15][16][17][18][19], they play a key role. The upgrading of materials derived from different waste sources has been emphasised as a strategic way of achieving sustainability goals and promoting circular economies [10,20,21].…”
This study focuses on anti-trauma mats designed for buffaloes’ comfort, using as raw materials rubber powder from end-of-life tyres (ELTs) and an isocyanate-based polyurethane resin binder. The first part of the study focused on mat formulation. Whilst it was possible to select a unique combination of raw materials and design features, it was necessary to investigate the relationship between three critical parameters affecting mat consistency and therefore buffalo comfort: binder quantity, mat thickness, and desired final mat density (bulk). In order to quantitatively assess the variation in hardness, various combinations were investigated within well-defined ranges based on the relevant literature. The results obtained from nine selected combinations indicate that increases in the three critical parameters do not induce a real phase transition in the final product consistency, although the hardness suggests an increasing trend. The mats consistently exhibited a moderately soft/hard consistency, offering environmental benefits in terms of increased rubber usage and potentially reduced chemical binder, depending on the desired thickness. The selected mixture showed excellent resistance to heavy chemical loads, suggesting reliability for frequent cleaning operations. The second part of the study involved field trials of the mats with calves. This involved monitoring their weight gain and appetite levels over a 90-day period. The results showed excellent growth performance compared to uncoated grids (i.e., weight gain was approximately 20% higher at the end of the observation period); this was similar to that achieved with the use of straw bedding. However, compared to straw bedding, the mats (i) exhibit long-term durability, with no signs of wear from washing or trampling over the months of the trial, (ii) allow for quick and efficient cleaning, and (iii) enable companies to save on labour, material (straw), and waste disposal costs, while maintaining (or even improving) the same welfare levels associated with the use of straw.
“…Dry (ripe) seeds of legumes are most often used for culinary purposes as a stable and easy-to-store raw material. Nonetheless, legumes are also consumed when not completely ripe; e.g., their whole pods feature a different composition and characteristics [3] and are especially valued for their significantly higher contents of biologically-active compounds, like vitamins (C, E), pigments (chlorophylls and carotenoids in particular), and polyphenols (phenylpropanoids, flavonoids, isoflavones, catechins, tannins, coumarins, furanocoumarins, phenolic acids) compared to dry seeds [4][5][6][7]. These compounds are essential to the human body as they are capable of inhibiting or arresting oxidation processes and compensating for the effects of free radicals that cause damage to cells, leading to lesions in the body and development of many lifestyle-related, non-communicable diseases [8,9].…”
This study aimed to determine the effect of the drying method (freeze-drying, air-drying), storage period (12 months), and storage conditions (2–4 °C, 18–22 °C) applied to two legume species: green beans and green peas. The raw and dried materials were determined for selected physical parameters typical of dried vegetables, contents of bioactive components (vitamin C and E, total chlorophyll, total carotenoids, β-carotene, and total polyphenols), antioxidative activity against the DPPH radical, and sensory attributes (overall quality and profiles of color, texture, and palatability). Green beans had a significantly higher content of bioactive components compared to peas. Freeze-drying and cold storage conditions facilitated better retention of these compounds, i.e., by 9–39% and 3–11%, respectively. After 12 months of storage, higher retention of bioactive components, except for total chlorophyll, was determined in peas regardless of the drying method, i.e., by 38–75% in the freeze-dried product and 30–77% in the air-dried product, compared to the raw material.
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