Cobalt
phthalocyanine (CoPc) is an active electrocatalyst for the
sequential electrochemical reductions of CO2-to-CO and
CO-to-methanol (CH3OH), and it has been shown to be active
for the conversion of CO2-to-CH3OH through a
cascade catalysis reaction. However, in gas-fed flow electrolyzers
equipped with gas diffusion electrodes (GDEs), the reduction of CO2 by CoPc selectively produces CO with minimal CH3OH formation. Herein, we show that the limited performance of the
CO2–CO–CH3OH cascade reactions
by CoPc is primarily due to the competitive binding between the CO2 and CO species. Through microkinetic analyses, we determine
that the effective equilibrium constant for CO2 binding
is three times higher than that for CO binding. The stronger CO2 binding suppresses the CO-to-CH3OH reaction even
at moderate local CO2 concentrations. Because the GDE configuration
enhances the CO2 mass transport, gas-fed flow electrolyzers
exacerbate this suppression of CH3OH formation from the
CO2RR. In contrast, CH3OH formation is observed
when the local concentration of the CO2 is low, compared
to the local CO concentration. To promote methanol formation via CO2 reduction, we propose applying modifications to the coordination
environments of CoPc to strengthen the binding of CO and regulate
the transport of CO2.