In Situ Observation of Crystal Rain and Its Effect on Columnar to Equiaxed Transition

Abstract

Abstract:The investigation of a columnar to equiaxed transition (CET) and grain refinement is of high commercial importance for the improvement of the solidification structure of metal castings. The crystal rain from the free surface is frequently generated to produce grain refinement and promote a CET in alloys under the application of electromagnetic fields. However, the mechanism underlying the CET influenced by the generated crystal rain is not clear because the employed metallic alloys are opaque. In the present paper, the crystal rain in a transparent NH 4 Cl-H 2 O solution is produced by blowing a cooled nitrogen gas on the free surface to observe in situ its impact on the occurrence of a CET. The results show that the crystal rain can significantly promote a CET even in a high temperature gradient and that a CET only can occur when the temperature gradient is almost close to zero in the reference experiment. Finally, the most likely mechanism is discussed and clarified.

Experimental Investigation of Solidification in the Cast Mold with a Consumable Cooler Introduced Inside

“…Kharicha et al [16] used the PIV technique to study the flow pattern and the equiaxed crystal motion during an equiaxed/columnar solidification process. Zhong et al [17] investigated the effect of crystal rain produced from the free surface on columnar to equiaxed transition. Nevertheless, investigation of the solidification process with a consumable cooler is still absent.…”