Abiraterone acetate
(ABI) is a BCS class IV (low solubility and
low permeability) drug, and it was approved by the US FDA with brand
name Zytiga in April 2011 for patients suffering from metastatic castration-resistant
prostate cancer (mCRPC). ABI is administered orally at a high dosage
of 1 g/day (four 250 mg tablets) and has an issue of poor solubility.
The combination of high dose and poor aqueous solubility/dissolution
properties make the compound a candidate for salt/cocrystal work.
To date, there are no reports on solid-state modification (salts/cocrystals)
of ABI using a crystal engineering approach. In this regard, we applied
an in silico (COSMOtherm-X) method, as well as ΔpK
a index, to identify suitable GRAS coformers
(generally regarded as safe coformers approved by the US FDA) to form
cocrystals with abiraterone acetate (ABI), which is used as a model
drug compound in this study. Solvent assisted cogrinding and crystallization
of abiraterone acetate (ABI) with high solubility coformers resulted
in four cocrystals with succinic acid (SA), glutaric acid (GA), 4-hydroxy
benzoic acid (4HBA), and 3,5-dihydroxy benzoic acid (35DHBA). The
parent drug ABI and cocrystals ABI-SA (2:1), ABI-GA (1:1), ABI-4HBA
(1:1), and ABI-35DHBA (1:1) were characterized using various techniques.
Diffraction quality single crystals could be grown for cocrystals
ABI-GA (1:1) and ABI-4HBA (1:1) for structure determination, while
solid phase purity for the other two cocrystals was proven with powder
indexing analysis using material studio. Incidentally, ABI-GA (1:1)
forms a supercell (Z = 12 and Z′
= 6). Moreover, it shows a highest dissolution rate of 31-fold as
compared with the parent ABI (120 min interval) at pH 1.2 buffer conditions.
Investigation of ABI-GA (1:1) high dissolution rate as compared with
other cocrystals, stability studies (forced degradation), and reasons
for supercell formation (ABI-GA (1:1)) are also discussed in detail.