In this paper, a liquid–solid phase-change autogenous
proppant
fracturing fluid system (LSPCAP) was proposed to solve the problems
that was caused by “sand-carrying” in conventional fracturing
technology in oil and gas fields. The characteristic of the new fluid
system is that no solid particles will be injected in the whole process
of fracturing construction except liquids. The fluid itself will transform
into solid particles under the formation temperature to resist the
closure stress in the fractures. There are two kinds of liquids that
make up the new fracturing fluid system. One of the liquids is called
phase-change liquid (PCL) which occurs in the liquid–solid
phase change under the formation temperature to form solid particles.
Another is called nonphase-change liquid (NPCL) which controls the
dispersity and size of PCL in the two-phase fluid system. Based on
the molecular interaction theory and organic chemistry, bisphenol-A
epoxy resin was selected as the building unit of the PCL, and the
NPCL consisted of deionized water + nonionic surfactant. The test
results indicated that the new fracturing fluid shows the properties
of non-Newtonian fluid and has no wall-building property. The new
fluid system has good compatibility with the formation fluid, conventional
fracturing fluid, and hydrochloric acid. Through the filtration test,
the filtration coefficients of PCL, NPCL, and mixture are found to
be 1.56 × 10–4 m/s1/2, 2.66 ×
10–4 m/s1/2, and 1.7 × 10–4 m/s1/2, respectively, and the damage rate of mixture
and NPCL is 18 and 17.7%. The friction test results show that the
resistance reduction rate reaches 69% when the volume ratio of PCL
and NPCL is 1:10. The shear rate and time only affect the size of
the autogenous solid particles, and the sorting coefficient (S) of the particles is 1.04–1.73, indicating good
sorting. Crushing resistance and conductivity test results show that
the crush rate of autogenous solid particles is 3.56–8.42%.
The conductivity of the autogenous solid particles is better than
those of quartz sand and ceramsite under a pressure of 10–30
MPa.