Abstract:It is demonstrated that during suspension polymerizations it is possible to monitor morphological characteristics of PVC resins such as bulk density, cold plasticizer absorption and average particle diameter in‐line and in real time using NIR spectroscopy. NIR spectra are obtained at different experimental conditions, showing that the spectra are sensitive to changes in the PVC properties. Standard mathematical procedures (partial least squares regression) are used to build empirical models and correlate the m… Show more
“…The increase of the agitation speed leads to increase of rates of particle breakup and to shifting of the final particle size distribution toward smaller particle diameters . For this reason, the agitation speed is used for control of final average particle sizes in most industrial processes . Besides, the agitation speed is also important for minimization of fouling on reactor internals and proper control of heat transfer between the reacting system and the cooling fluid.…”
Poly(vinyl acetate) particles are produced through suspension polymerization reactions at different agitation speed. As expected, particle size distributions are strongly affected by the increasing speed of agitation. Surprisingly, the latter also causes the decrease of particle densities, which can be explained by encapsulation of small water droplets by the viscous reacting medium. Encapsulation of water droplets can lead to the formation of hollow particles that can be observed through microscopic analyses.
“…The increase of the agitation speed leads to increase of rates of particle breakup and to shifting of the final particle size distribution toward smaller particle diameters . For this reason, the agitation speed is used for control of final average particle sizes in most industrial processes . Besides, the agitation speed is also important for minimization of fouling on reactor internals and proper control of heat transfer between the reacting system and the cooling fluid.…”
Poly(vinyl acetate) particles are produced through suspension polymerization reactions at different agitation speed. As expected, particle size distributions are strongly affected by the increasing speed of agitation. Surprisingly, the latter also causes the decrease of particle densities, which can be explained by encapsulation of small water droplets by the viscous reacting medium. Encapsulation of water droplets can lead to the formation of hollow particles that can be observed through microscopic analyses.
“…To achieve these goals it is necessary to implement some of the PAT tools, such as: the use of modern analyzers that allows rapid and in real-time measurements and multivariate analysis [18][19][20][21][22][23].…”
“…Furthermore, the particle porosity plays an important role in the final application of the resin, since it controls the rates of plasticizer adsorption and the interaction of the resin with the plasticizers, affecting the performances of processing stages and the final properties of PVC pieces [21]. This explains the interest in the development of techniques to monitor the properties of the particles inside the reactor [22][23][24][25][26].…”
In the present paper, a mathematical model is built and implemented to describe the trajectories of mass inventories, pressures and polymer properties with emphasis on final particle size distributions of industrial scale poly(vinyl chloride) suspension polymerization reactors. The model comprises the mass balances, statistical moment balances, equilibrium relationships and population balance equations. A discretization scheme is employed to transform the integro-differential equations resulting from the population balance model into a system of differential equations. The obtained results show, for the first time, that classical breakage and coalescence kernels described in the literature can provide very good fittings of actual industrial scale data when coupled with proper parameter estimation procedures, so that the proposed model is able to represent the available operation data with good accuracy at distinct conditions. Particularly, it is also shown that the use of a top condenser for control of the reactor temperature can lead to changes of parameters that control the particle size distributions.
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