Improvement of Quality of the Surface Electroerosive Alloyed Layers by the Combined Coatings and the Surface Plastic Deformation. III. The Influence of the Main Technological Parameters on Microgeometry, Structure and Properties of Electrolytic Erosion Coatings
Abstract:В работе обобщены результаты влияния поверхностной пластической деформации (ППД) эрозионных покрытий из твёрдых износостойких, мягких антифрикционных материалов и комбинированных эрозионных покрытий (КЭП) на показатели качества полученных слоёв. Показано, что применение КЭП, включающего формирование подслоя из меди для твёрдых износостойких покрытий, позволяет снизить величину растягивающих напряжений и повысить усталостную прочность. Проведение ППД приводит к созданию в поверхностном слое благоприятных напряж… Show more
The paper presents a technique for calculating forced axial oscillations and stability of impulse seals with tubular feeders. Unlike the existing methods of calculation, wherein, for the sake of simplicity, the influence of the feeder conductance is neglected, this article describes a conductance effect on the dynamic characteristics of the impulse face seal. The proposed calculation technique makes it possible to determine amplitudes of forced oscillations of the axially movable bushing and stability limit for the geometric parameters chosen in the static calculation. As an example, the authors described a calculation of the impulse face seal of the rotor of the main Reactor Coolant Pump (RCP 20000-100). The amplitude and phase-frequency characteristics for different values of the nominal gap are constructed.
The reasons for reducing the durability of sliding bearings and the factors formed both at the stage of their manufacture and during operation are considered. Taking into account the types of destruction of sliding bearing coatings (exfoliation, disintegration of individual sections, field failure) the need for developing technological recommendations for their repair is demonstrated. The analysis of existing technological methods for restoring worn surfaces of parts is shown. The technique for applying the method of electrospark alloying to repair bearing liners is represented. The technologies of applying combined electrospark coatings to increase the adhesion strength of the substrate to the antifriction Babbit layer are described. There have been revealed the correlation dependences of the quality characteristics of the Babbit coatings restored by the method of electrospark alloying versus the technological parameters of the process. This makes it possible to significantly implement the methodology for controlling the surface layer quality while manufacturing and repairing the products with Babbit coatings. A technique has been developed for determining the mass transfer equation constants and for predicting the roughness. The mathematical models have been proposed to specify the quality parameters of the layers being formed in the course of the Babbit coating restoration based on the energy parameters of the electrospark alloying plant.
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