Improvement of Preventive Maintenance Plan for an Automatic Labeling System: A Case Study of a Carbonated Soft Drink Industry

Abstract

The aims of this research are to improve the preventive maintenance plan and to prepare the autonomous maintenance plan of an automatic labeling system for a carbonated soft drink industry as a case study. The labeling system of the case study has experienced the wastes in maintenance. According to the maintenance problem analysis, the main causes are lack of or inadequate preventive maintenance program, inadequate work order monitoring system, and inadequate staff skills (problem-solving skills of maintenance) to perform work. Therefore, in order to reduce the number and length of machine breakdowns and the seriousness of breakdowns, the preventive maintenance program is used instead of breakdown and routine maintenance by which maintenance skills are required, and in order to improve how machines are operated and handled by improving the skills, and the autonomous maintenance manual is set up to prepare for autonomous maintenance. After the improved preventive maintenance plan has been developed and then implemented, it was found that machine downtime reduced by 1.35% and machine availability increased by 1.74%.