Improvement of industrial performance with TPM implementation

Bartz, Teonas; Siluk, Julio Cezar Mairesse; Bartz, Ana Paula Barth

doi:10.1108/jqme-07-2012-0025

Cited by 21 publications

(17 citation statements)

References 28 publications

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“…Maintenance of industrial equipment has been a topic of growing discussion in the business environment. The purchase of new equipment is increasingly unfeasible, mainly due to the high cost of new technologies; proper care of the equipment has become very important (Bartz, Siluk & Bartz, 2014).…”

Section: Scheduled Maintenancementioning

confidence: 99%

Model for Simulating the Financial Viability of a Just-in-Time Maintenance Program in an Agribusiness Company

Fontanini

Wollmann

2021

Manage: J. Sustainable Bus. Manage, Solutions Emerging Econ.

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Research Question: The objective of this article is to present the model for simulating the financial viability of a Just-in-Time Maintenance Program in an agribusiness company. Motivation: Maintenance management in agro-industrial environments lacks effective systems to optimize the production process. The existing maintenance program have proven to be ineffective, from the point of view that unscheduled production downtime continues to occur. It is important to highlight that the types of maintenance used today, considering that their characteristics are not able to reduce or minimize the errors caused by human limited capacity, which has contributed to the increase of unscheduled production stoppages, causing equipment unavailability, low quality of final products and, mainly, failing to deliver products as agreed with customers. Idea: The maintenance program called Just-In-Time Maintenance Program - Maintenance Just in Time – consists of an integrated system for monitoring physical phenomena, with sensors installed in the equipment, connected to a central diagnosis able to predict failures in real time. With this program, it is possible to know in advance what may happen, taking the necessary measures regarding the acquisition of parts, repairs, and personnel allocation, among others, making these stops compatible or readjusting them with the production plan to minimize the undesirable stops. Data: The choice of the company participating in the research is made due to its continuous production process. The present study used a non-probabilistic sample for convenience with that provided by the observed company. The information collected in the agribusiness regarding the selling price, cost of raw material, cost of electricity, and total expenditure on maintenance, refer to the year 2020. Tools: A mathematical model was developed that estimates variations in the company's productivity and the consequent financial impacts. The results, operational and financial, of the model allow assessing the feasibility of implementing each of these programs. Findings: The results obtained indicate losses with the current maintenance program and show the potential for implementing the Just-In-Time Maintenance Program. This research concludes that it is possible to reduce unscheduled stoppages that cause production interruptions, increasing profit, with the implementation of the Just-In-Time Maintenance Program. Contribution: This article contributes to the literature as it presents an equipment maintenance model based on operational conditions, in contrast to other existing maintenance programs.

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Section: Scheduled Maintenancementioning

confidence: 99%

Model for Simulating the Financial Viability of a Just-in-Time Maintenance Program in an Agribusiness Company

Fontanini

Wollmann

2021

Manage: J. Sustainable Bus. Manage, Solutions Emerging Econ.

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“…Peranan manajemen perawatan dalam dunia industri terus meningkat disebabkan semakin mahalnya biaya pembelian teknologi baru (Bartz et al, 2014). Aktivitas Perawatan dilakukan untuk memastikan agar proses manufaktur dapat beroperasi secara efektif dan efisien dengan jalan memperbaiki, mengganti, menyesuaikan dan memodifikasi semua mesin dan peralatan sesuai dengan kebutuhan produksi (Arts et al, 1998;Parida dan Kumar, 2006).…”

Section: Manajemen Perawatan Mesinunclassified

“…Akan tetapi, risiko terbesar dari corrective maintenance adalah tingginya downtime dan penurunan level produksi yang tidak diharapkan (Bartz et al, 2014). Menurut Karim et al (2009), risiko tersebut menjadikan perlunya pengembangan metode perencanaan perawatan lain agar bisa mengiringi kompleksitas evolusi teknologi peralatan.…”

Section: Manajemen Perawatan Mesinunclassified

“…Pendekatan tersebut menyesuaikan strategi perawatan dengan tujuan organisasional, atau dengan kata lain perawatan dianggap sebagai langkah strategis yang diperlukan untuk menjaga agar peralatan dapat tetap berproduksi secara berkelanjutan. Aktivitas perawatan yang memadai untuk sistem manajemen modern tidak lagi terbatas hanya pada perbaikan, kualitas dan produktivitas saja, tetapi juga harus mampu mempengaruhi output organisasional (Bartz et al, 2014). Penggunaan pendekatan berbasis data menjadi penting bagi manajemen perawatan untuk bisa mencapai tujuan organisasional tersebut (Verron et al, 2010 …”

Section: Manajemen Perawatan Mesinunclassified

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Perancangan Sistem Informasi Perawatan Mesin Pada PT XYZ

Yuliandra

Jaeba

2017

JRSI

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Maintenance management is an important aspect that define success and sustainability of a manufacturing industry. The development of information technology give new possibilities to improve maintenance management performance. Data management with the help from information system will improve maintenance management effectiveness and efficiency. PT XYZ is an industry specialized in retreading tires service. Preliminary study on machinery maintenance process in PT XYZ showed that breakdown and maintenance data were not properly documented. This can generate high cost for the company because maintenance scheduling cannot optimally determined and the cost incurred by repair and maintenance activities, and also the cost of lost production time cannot determined directly. Therefore PT XYZ need information system to improve their maintenance management efficiency. Information system designed in accordance with company need based on system survey and interview. The design of information system developed using Object Oriented Analysis (OOA) and Object Oriented Design (OOD) approach. The designed information system can help maintenance management implementation and related data management. The availability of repair and maintenance data can help factory supervisor to make decision related to maintenance activities such as parts needed and maintenance cost. Kata kunci: Perawatan mesin, sistem informasi, kinerja Abstrak Manajemen perawatan mesin merupakan aspek penting yang menentukan keberhasilan dan keberlanjutan suatu industri manufaktur. Perkembangan teknologi informasi memberikan peluang baru bagi peningkatan kinerja manajemen perawatan. Pengelolaan data dengan bantuan sistem informasi akan meningkatkan efektivitas dan efisiensi aktivitas manajemen perawatan mesin. PT XYZ merupakan perusahaan yang bergerak dalam jasa vulkanisir ban. Kajian awal terhadap proses perawatan mesin pada PT XYZ menunjukkan bahwa data kerusakan dan perawatan mesin belum didokumentasikan dengan baik. Kondisi ini berpotensi untuk merugikan perusahaan karena jadwal perawatan mesin tidak bisa ditentukan secara optimal dan biaya yang ditimbulkan oleh aktivitas perbaikan, perawatan dan terhentinya produksi tidak bisa ditentukan secara langsung. Oleh karena itu PT XYZ membutuhkan sistem informasi yang mampu meningkatkan efisiensi manajemen perawatan mesinnya. Sistem informasi dirancang sesuai kebutuhan perusahaan berdasarkan hasil survei sistem dan wawancara. Perancangan sistem informasi dilakukan menggunakan pendekatan Object Oriented Analysis (OOA) dan Object Oriented Design (OOD). Hasil perancangan sistem informasi dapat mempermudah pelaksanaan manajemen perawatan dan pengelolaan data-data terkait. Ketersedian rekapitulasi data kerusakan dan perawatan mesin membantu kepala pabrik untuk mengambil keputusan-keputusan yang berhubungan dengan aktivitas perawatan seperti jenis komponen yang diperlukan dan biaya perbaikan mesin.

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“…Maintenance directly affected the efficiency and effectiveness in the manufacturing organization (Singh & Ahuja, 2014;Soner, Gul & Yildirim, 2016). TPM as one of the quality approach, such as total quality management, just-in-time, and continuous improvement (Bartz, Siluk, & Bartz, 2014;Jamkhaneh, Pool, Khaksar, Arabzad, & Kazemi, 2018). This approach can improve the performance, new technology, research, operations, and manufacturing process.…”

Section: Introductionmentioning

confidence: 99%

The Implemention of Total Productive Maintenance in Malaysia Automotive Industry

Habidin¹,

Hashim²,

Fuzi³

et al. 2019

RWE

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The purpose of this paper is to determine the implementation of total productive maintenance in Malaysian automotive industry. 400 questionnaires were distributed to Malaysian automotive industry and 229 were completed, giving a response rate of 57.25%. Based on the developed models, the results of the study provide guidance for effective implementation of total productive maintenance in Malaysian automotive industry. This study makes a new contribution to the Malaysian automotive industry for total productive maintenance implementation. This study provides important information for decision makers to implement total productive maintenance in automotive industry and also provides useful information for future researchers in the total productive maintenance area.

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Improvement of industrial performance with TPM implementation

Cited by 21 publications

References 28 publications

Model for Simulating the Financial Viability of a Just-in-Time Maintenance Program in an Agribusiness Company

Model for Simulating the Financial Viability of a Just-in-Time Maintenance Program in an Agribusiness Company

Perancangan Sistem Informasi Perawatan Mesin Pada PT XYZ

The Implemention of Total Productive Maintenance in Malaysia Automotive Industry

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