Implementation of Total Productive Maintenance Approach: Improving Overall Equipment Efficiency of a Metal Industry

Abstract

Quality has become one of the most crucial criteria in an institution’s success and survival as there is nothing more than what an era of globalization and intensity demands. Successful businesses recognize that consumer reliability may have a severe influence on their bottom lines. As a result, several competitive companies are constantly raising their quality requirements. Competitive companies think that improving quality is the best way to recover, and most authors have specified various procedures relevant to their processes. The majority of automobile assembly sectors are looking for high-quality requirements in their manufacturing techniques and are executing a quality system known as total productive maintenance (TPM). The study’s goal is to deploy the TPM program inside the metal forming industry to improve metal industry workstations. The overall equipment effectiveness (OEE) for various workstations such as rolling, bending, cutting, and die punching for the fiscal year 2018–2019 has been evaluated. In addition to the other reasons, inefficient resource utilization is a significant component that diminishes the factory’s OEE. In the financial year 2019–2020, the TPM approach was adopted in the enterprise. As a result, there has been an improvement in overall performance.

The Impact of Selected Lean Manufacturing Tools on the Level of Delays in the Production Process. A Case Study

“…The decrease in the level of delays may be caused by the implementation of TPM activities described in Table 4. The obtained results seem to confirm the conclusions contained in the works [25,27], where a significant increase in efficiency was observed due to a reduction in the level of failures as a result of the implementation of solutions included in the TPM tool. For example, in [28] a reduction in failure time and an increase in product quality was observed, which allowed for an increase in production efficiency by 16 percentage points.…”

“…Total Productive Maintenance is defined in the literature on the subject as the concept of maintaining appropriate productivity of the production process by eliminating failures, aimed at achieving comprehensive system effectiveness as a result of the involvement of all people in the organization [24]. The important role of humans as a factor necessary for the proper functioning of the TPM tool was emphasized in [25]. The TPM tool includes a number of activities necessary to organize the environment in such a way that it meets its purpose.…”

A Review on Total Productive Maintenance (Tpm)

“…F.T.S. Chan et.al [5];2003, This paper investigates the effectiveness of Total Productive Maintenance (TPM) within the competitive landscape of the electronics manufacturing industry. The growing emphasis on product quality, delivery times, and cost compels companies to adopt continuous improvement methodologies.…”

Maintenance Analysis of Raw Mill Machines in Cement Production

“…There are several ways to analyze the disturbance in manufacturing processes including total predictive maintenance (TPM) and failure mode and effects analysis (FMEA). TPM is a maintenance concept that incorporates all workers in order to improve effectiveness throughout the production system through productive, proactive, and planned participation and activities [2][3][4][5]. TPM also attempts to improve the overall efficiency and effectiveness of manufacturing firms.…”

“…TPM also attempts to improve the overall efficiency and effectiveness of manufacturing firms. In other words, the purpose of TPM is to attain the ideal performance of zero loss, which includes zero defects, zero breakdown, zero accidents, and zero waste in the manufacturing process or change-over [4][5][6][7]. The overall equipment effectiveness (OEE) value is calculated and used as a measure of TPM implementation success.…”