Impact of instantaneous curvature on force and heat generation in manufacturing processes – a mathematical modelling

Abstract

Purpose In any machining process, the surface profile of the workpiece is continuously changing with respect to time and input parameters. In a conventional machining process, input parameters are feed and depth of cut whilst other parameters are considered to be constant throughout the process. Design/methodology/approach The direct and indirect participation of this instantaneous curvature can be used to optimize the strategy of cutting operation in terms of different parameters like heat generation-induced stresses, etc. The concepts of the metric tensor and Riemannian curvature tensor are made use in this study as a representation of curvature itself. The objective of this study is to create a mathematical methodology that can be implemented on a highly flexible machining process to find an optimum cutting strategy for a particular output parameter. Findings The study also includes different case studies for the validation of this newly introduced mathematical methodology. Originality/value The study will also find its position in other mechanical processes like forging and casting where instantaneous curvature affects various mechanical properties.