Infection caused by orthopedic titanium implants, which
results
in tissue damage, is a key factor in endosseous implant failure. Given
the seriousness of implant infections and the limitations of antibiotic
therapy, surface microstructures and antimicrobial silver coatings
have emerged as prominent research areas and have displayed certain
antimicrobial effects. Researchers are now working to combine the
two to produce more effective antimicrobial surfaces. However, building
robust and homogeneous coatings on complex microstructured surfaces
is a tough task due to the limits of surface modification techniques.
In this study, a novel flexible electrode brush (silver brush) instead
of a traditional hard electrode was designed with electrical discharge
machining, which has the ability to adapt to complex groove interiors.
The results showed that the use of flexible electrode brush allowed
silver to be deposited uniformly in titanium alloy microgrooves. On
the surface of Ag-TC4, a uniformly covered deposit was visible, and
it slowly released silver ions into a liquid environment. In vitro
bacterial assays showed that a Ag-TC4 microstructured surface reduced
bacterial adhesion and bacterial biofilm formation, and the antibacterial
activity of Ag-TC4 against Staphylococcus aureus and Escherichia coli was 99.68% ±
0.002 and 99.50% ± 0.007, respectively. This research could lay
the groundwork for the study of antimicrobial metal bound to microstructured
surfaces and pave the way for future implant surface design.