During each molting cycle of insect development, synthesis of new cuticle occurs concurrently with the partial degradation of the overlying old exoskeleton. Protection of the newly synthesized cuticle from molting fluid enzymes has long been attributed to the presence of an impermeable envelope layer that was thought to serve as a physical barrier, preventing molting fluid enzymes from accessing the new cuticle and thereby ensuring selective degradation of only the old one. In this study, using the red flour beetle, Tribolium castaneum, as a model insect species, we show that an entirely different and unexpected mechanism accounts for the selective action of chitinases and possibly other molting enzymes. The molting fluid enzyme chitinase, which degrades the matrix polysaccharide chitin, is not excluded from the newly synthesized cuticle as previously assumed. Instead, the new cuticle is protected from chitinase action by the T. castaneum Knickkopf (TcKnk) protein. TcKnk colocalizes with chitin in the new cuticle and organizes it into laminae. Down-regulation of TcKnk results in chitinase-dependent loss of chitin, severe molting defects, and lethality at all developmental stages. The conservation of Knickkopf across insect, crustacean, and nematode taxa suggests that its critical roles in the laminar ordering and protection of exoskeletal chitin may be common to all chitinous invertebrates.RNAi | nikkomycin | phylogenetic tree | transmission electron microscopy | chitin synthase D uring development, insects must undergo periodic molting to accommodate growth and to overcome the rigid constraints imposed by portions of their chitinous exoskeletons (1, 2). This process entails the complete replacement of the entire outer shell of the insect, including digestion; resorption and recycling of the inner, more pliable layers; and shedding of the outer, more highly sclerotized and waterproofed layers, which are either discarded or, in some cases, ingested for further recycling (1-4). The molting process is hormonally initiated by 20-hydroxyecdysone and begins with the epidermis secreting what will become the outer layers of the new cuticle that separate the epidermal layer from the overlying old cuticle. An "apolytic space" then forms, separating new (inner) from old (outer) cuticles (5). With the delicate epidermis now protected by the first layers of new cuticle, the molting fluid in the apolytic space can digest the inner layers of the outer (old) cuticle. According to long-held dogma, protection of the new cuticle from degradation by molting fluid enzymes is conferred by a thin, nonchitinous envelope (previously termed the "cuticulin" layer or the "outer epicuticle") deposited by the epidermal cells just before the secretion of new cuticular chitin underneath (3). This envelope was believed to form a protective barrier against proteolytic and chitinolytic enzymes of the molting fluid, thereby confining their actions to the proximal layers of the old (outer) exoskeleton while preventing digestion of the newly deposit...