Thermal treatment of oil sand bitumen froth has the goal
of not
only improving the separation process during froth treatment but also
accomplishing bitumen upgrading. There is evidence that both water
and minerals have an effect on the physicochemical transformations
that take place during the treatment. However, little is known about
the nature of these transformations and whether the presence of mineral
solids and water can be beneficial. The current study investigated
the visbreaking of froth at 400 °C with an average equivalent
residence time of 30 min. The froth elements (mineral solids and water)
were either separated or maintained in the mixture to assess their
effects during visbreaking. Visbreaking was performed in the absence
and presence of hydrocarbon solvents (n-hexane and
kerosene). Viscosity, density, refractive index, elemental composition,
persistent free radical content, and nature of the hydrogen and carbon
content were evaluated before and after the treatment. The products
from froth visbreaking on a solvent-free bitumen basis had a kinematic
viscosity in the range 1–4 × 103 mm2/s at 7.5 °C and a density in the range 990–1000 kg/m3 at 15.6 °C. When visbreaking was performed in the presence
of n-hexane, the products had a lower increase in
aromatic C, lower viscosity, and lower density on solvent-free basis
compared to the products from visbreaking performed in kerosene or
without a solvent. The presence of mineral solids and/or water during
bitumen visbreaking consistently yielded a bitumen product with numerically
higher viscosity and density compared with visbreaking of bitumen
alone. Mineral solids and water affected hydrogen transfer reactions
during visbreaking, which could be seen in terms of the relative change
in the aromatic H and C content in the products. When mineral solids
were present, some products were adsorbed on the solids, which also
affected the H/C and free radical contents of the liquid product.