The energy requirements for converting one tonne (1,000 kg) of Chlorella slurry of 20 wt% solids via fast pyrolysis, microwave-assisted pyrolysis (MAP), and hydrothermal liquefaction (HTL) were compared. Drying microalgae prior to pyrolysis by using a spray drying process with a 50% energy efficiency required an energy input of 4,107 MJ, which is higher than the energy content (4,000 MJ) of raw microalgae. The energy inputs to conduct fast pyrolysis, MAP, and HTL reactions were 504 MJ (50% efficient), 1,057 MJ (~25% efficient), and 2,776 MJ (50% efficient), respectively. The overall energy requirement of fast pyrolysis is theoretically about 1.6 times more than that of HTL. The energy recovery ratios for fast pyrolysis, MAP, and HTL of microalgae were 78.7%, 57.2%, and 89.8%, respectively. From the energy balance point of view, hydrothermal liquefaction is superior, and it achieved a higher energy recovery with a less energy cost. To improve the pyrolysis process, developing drying devices powered by renewable energies, optimizing the pyrolysis process (specifically microwave-assisted), and improving the energy efficiency of equipment are options.
IntroductionThermochemical conversion of microalgae can be divided into pyrolysis of dry algae and hydrothermal liquefaction (HTL) of algal slurries [1]. Usually, the microalgal culture has a very dilute concentration of 0.1-1% dry solids. Currently, the proposed harvesting process is using a series of mechanical unit operations to dewater the microalgae media to a level of ~20% dry solids, which is considered as a less energy intensive processing option than completely drying microalgae for pyrolysis purpose. Drying is one of most dominant costs for algae harvest and may account for 30% of the total product costs, and the power consumption was equivalent to 15.8% of the energy of the recovered hydrocarbon [2]. Because of this energy consumption barrier, pyrolysis is considered as a kind of hopeless technologies for microalgae and only limited to laboratory investigations [3]. Meanwhile, researchers also recognized the advantages of the pyrolysis of microalgae (such as higher quality of pyrolytic bio-oil than that of cellulosic biomass) [4] and the merits of pyrolysis technology (such as lower capital cost than HTL) [5,6].This paper provides a simple comparison between the energy consumptions in pyrolysis of microalgae and hydrothermal liquefaction of microalgae. The purpose is not to provide a complete evaluation to these conversion technologies, but to give an idea how the energy consumption impacted the conversion processes of microalgae, and what would be the possible solutions.
Methodology
MicroalgaeThe composition analysis and properties of Chlorella sp. are summarized in Table 1. An engineered Chlorella sp. was assumed to be grown autotrophically, and had following components: 25% fatty acids, 50% protein, 15% polysaccharide, and 10% ash. For calculation, one tonne (1,000 kg) of Chlorella slurry at 20°C with 20 wt% solids and 80 wt% water (i.e. 200 kg dry alga...