Natural gas (NG) feed undergoes a series of liquefaction
and upgradation
processes to produce the final liquefied natural gas (LNG) product
that meets customer specifications. LNG processes have a significant
capital investment and a high energy requirement, and hence many researchers
have focused on process improvement and optimization. While much of
the previous research has concentrated on the development of more
energy-efficient processes (such as acid gas removal unit (AGRU),
liquefaction, natural gas liquid (NGL) recovery, and nitrogen removal),
reducing the energy consumption of the whole LNG plant has received
little attention. Moreover, the power needs of the LNG plant and LNG
product and fuel gas quality constraints remain briefly addressed.
The present work proposes an integration between the acid gas freezing
unit (FAGRU) with the cold section and suggests multiple structural
changes to the cold section. The results showcase that the proposed
integration and structural design changes lower the total energy requirement
by 16.6% and increase the production rate by 60 kt/a (1.76%). Both
these reduce specific energy consumption (SEC) by 17.98%. The feed-to-fuel
(FFF) ratio decreases from 6.94% for the base process to 5.7% for
the integrated process.