Hybrid machining of metal-matrix composite

Kim, Jin; Bai, Wei; Roy, Anish; Jones, Lewis C.R.; Ayvar-Soberanis, Sabino

doi:10.1016/j.procir.2019.04.162

Cited by 29 publications

(10 citation statements)

References 7 publications

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“…35 Many researchers have studied the effect of changes in machining parameters on the cutting forces of SiC reinforced aluminum matrix composite materials. 34,[36][37][38] Manna and Bhattacharayya 36 investigated the effects of cutting speed, feed rate, and cutting depth on the cutting forces of SiC reinforced aluminum matrix composite materials. As a result of their studies, they determined that as the feed rate increased, the cutting forces in the composite material increased.…”

Section: Introductionmentioning

confidence: 99%

Effect of WC particles on the mechanical behavior and machinability of aluminum matrix composites

Kara

Coskun

Günöz

2022

Proceedings of the Institution of Mechanical Engineers, Part C:

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Aluminum-based metal matrix composites are extensively used in applications in many industrial fields, especially in the aviation and automotive industry. The usage rate is increasing day by day. Therefore, it is very important to improve the mechanical properties of the composite structure. For this purpose, in this study, 3, 5, and 7 wt.% tungsten carbide (WC) reinforced aluminum matrix composite material was produced by stir casting method. The mechanical properties (tensile strength, hardness, wear) of the produced composite materials and their effect on machinability were investigated. The machinability process was performed in constant cutting speed, constant cutting depth, three different feed rates (0.05, 0.1, and 0.2 mm·rev−1), and dry environmental conditions. Wear tests were performed on dry sliding conditions, under 25 N load, covering different distances (150, 300, 450, and 600 m). In addition, the microstructure of the composite samples was analyzed using optical microscopy and scanning electron microscope. The phases in the composite material were determined using the X-ray diffraction technique. As a result of the experiments, with the addition of WC particles, the mechanical properties of the materials such as tensile strength, hardness, and wear resistance have increased and the machinability capability has decreased.

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Section: Introductionmentioning

confidence: 99%

Effect of WC particles on the mechanical behavior and machinability of aluminum matrix composites

Kara

Coskun

Günöz

2022

Proceedings of the Institution of Mechanical Engineers, Part C:

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“…Jednak obecność cząstek SiC prowadzi do niskiej wydajności obróbki, fatalnej jakości powierzchni i znacznego zużycia narzędzi. Wyniki eksperymentalnej analizy UVAM i konwencjonalnego toczenia 25% SiCp/Al świadczą o znacznym zmniejszeniu sił skrawania oraz chropowatości obrabianej powierzchni [10]. Zastosowania UVAM do frezowania 20% SiCp/Al wskazały, że wzrost amplitudy ma niewielki wpływ na siłę skrawania i chropowatość powierzchni.…”

Section: Obróbka Wspomagana Drganiami Ultradźwiękowymiunclassified

New developments in vibration assisted machining of aerospace materials

Jemielniak¹

2021

Mechanik

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“…By employing an ultrasonic-vibration source, conventional cutting processes can be modified as ultrasonic vibration-assisted processes. Typical UAM processes are ultrasonic assisted turning [320,321], ultrasonic assisted milling [322,323], ultrasonic assisted drilling [324,325], and ultrasonic assisted grinding [326][327][328].…”

Section: Ultrasonic Assisted Machining (Uam)mentioning

confidence: 99%

“…Ultrasonic assisted turning shows improvement in both cutting force and surface topography compared to conventional turning [321]. Zhong and Lin [320] reported that the roughness of an MMC A359/SiC/20p surface turned with vibration was better than that turned without vibrations.…”

Section: Ultrasonic Assisted Machining (Uam)mentioning

confidence: 99%

A review on conventional and nonconventional machining of SiC particle-reinforced aluminium matrix composites

Chen

2020

Adv. Manuf.

103

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Among the various types of metal matrix composites, SiC particle-reinforced aluminum matrix composites (SiC p /Al) are finding increasing applications in many industrial fields such as aerospace, automotive, and electronics. However, SiC p /Al composites are considered as difficult-to-cut materials due to the hard ceramic reinforcement, which causes severe machinability degradation by increasing cutting tool wear, cutting force, etc. To improve the machinability of SiC p /Al composites, many techniques including conventional and nonconventional machining processes have been employed. The purpose of this study is to evaluate the machining performance of SiC p /Al composites using conventional machining, i.e., turning, milling, drilling, and grinding, and using nonconventional machining, namely electrical discharge machining (EDM), powder mixed EDM, wire EDM, electrochemical machining, and newly developed high-efficiency machining technologies, e.g., blasting erosion arc machining. This research not only presents an overview of the machining aspects of SiC p /Al composites using various processing technologies but also establishes optimization parameters as reference of industry applications.

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Hybrid machining of metal-matrix composite

Cited by 29 publications

References 7 publications

Effect of WC particles on the mechanical behavior and machinability of aluminum matrix composites

Effect of WC particles on the mechanical behavior and machinability of aluminum matrix composites

New developments in vibration assisted machining of aerospace materials

A review on conventional and nonconventional machining of SiC particle-reinforced aluminium matrix composites

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