Hybrid-hybrid machining of SiC-reinforced aluminium metal matrix composite

Kim, Jin; Zani, Lorenzo; Abdul-Kadir, Ahmad; Jones, Lewis C.R.; Roy, Anish; Zhao, Liguo; Silberschmidt, Vadim V.

doi:10.1016/j.mfglet.2022.04.002

Cited by 21 publications

(18 citation statements)

References 5 publications

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“…Multiple regression was used to generate the mathematical models. Kim et al, [42] taken Al2124 as base metal while 17% volume fraction of SiC having particle size of less than 0.3 micron was added as reinforcement. Composite material was prepared in the cylindrical shapes having diameter of 75 mm and length of 2500 mm.…”

Section: Methodology Used By Different Researchersmentioning

confidence: 99%

Characterization and Machinability Studies of Aluminium-based Hybrid Metal Matrix Composites – A Critical Review

Patil

Kore²,

Chinchanikar³

et al. 2023

ARFMTS

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Metal matrix composites (MMCs) are attracting automobile and aeronautical sector because of their superior mechanical and physical characteristics which ultimately reduce the weight of components and hence the energy requirements. These composites are prepared by adding various reinforcements into the base metal by the methods like stir casting, squeeze casting, stir and squeeze casting, sand casting, in-setu method, powder metallurgy etc. When more than one particle is added into the base metal; these composites are called as Hybrid Metal Matrix Composites (HMMCs). The machinability of these hard to cut materials is a challenging task in front of manufacturing industry. Present study considers turning operation of HMMC done on either lathe or CNC machine by using different cutting tool materials. This review focuses on effect of various cutting parameters like speed, depth of cut, feed and also the parameters like reinforcement particle type, particle size and weight percentage on the machinability issues like surface roughness, MRR, cutting forces, tool wear etc. Further the various optimization methods used to suggest the cutting parameters to obtain minimum surface roughness, minimum cutting forces, minimum tool wear and maximum Material Removal Rate (MRR) are addressed.

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Section: Methodology Used By Different Researchersmentioning

confidence: 99%

Characterization and Machinability Studies of Aluminium-based Hybrid Metal Matrix Composites – A Critical Review

Patil

Kore²,

Chinchanikar³

et al. 2023

ARFMTS

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show abstract

“…In this paper, a dual hybridization of the machining process is discussed [34]. A new machining paradigm of combining two additional processes-ultrasonic and laser-with conventional cutting is proposed [35]. The resulting hybrid-hybrid turning process -laser and ultrasonicassisted turning (LUAT)-is implemented for cutting SiCp/Al composites at three different laser power settings.…”

Section: Introductionmentioning

confidence: 99%

Hybrid-hybrid turning of micro-SiCp/AA2124 composites: A comparative study of laser-and-ultrasonic vibration-assisted machining

Kim

Zani

Abdul-Kadir

et al. 2023

Journal of Manufacturing Processes

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“…It should be noted that these investigations on LUAM applied to turning did not provide a baseline of surface quality using commercial standard tools. Kim et al [29] carried out an experimental study on turning of aluminium metal matrix composite material using CT, UAM, LAM, and LUAM. They varied laser powers in the range of 647 and 1078 W. They observed the highest cutting force reductions in the LUAM at the highest laser power.…”

Section: Introductionmentioning

confidence: 99%

Hybrid simultaneous laser- and ultrasonic-assisted machining of Ti-6Al-4V alloy

Dominguez-Caballero

Ayvar-Soberanis

Kim

et al. 2023

Int J Adv Manuf Technol

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The machinability of Ti-6Al-4V alloy has been a constant challenge in the industry, although the material is widely used in the aerospace and medical industries due to its mechanical properties, particularly its strength-to-weight ratio. The current research presents a hybrid laser- and ultrasonic-assisted machining (LUAM) technique to improve the machinability of Ti-6Al-4V alloy in a turning process. This is compared with ultrasonic-assisted machining (UAM), laser-assisted machining (LAM), and convectional turning (CT). The results reveal that UAM and LAM can reduce the cutting forces and surface roughness (Ra) compared to the CT. However, these are achieved mainly at the lowest range of cutting speeds. The hybrid LUAM process demonstrates process improvement with wider range of cutting speeds and depths of cut, which is achieved due to the combined force reduction and thermal softening effect by the hybrid process.

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Hybrid-hybrid machining of SiC-reinforced aluminium metal matrix composite

Cited by 21 publications

References 5 publications

Characterization and Machinability Studies of Aluminium-based Hybrid Metal Matrix Composites – A Critical Review

Characterization and Machinability Studies of Aluminium-based Hybrid Metal Matrix Composites – A Critical Review

Hybrid-hybrid turning of micro-SiCp/AA2124 composites: A comparative study of laser-and-ultrasonic vibration-assisted machining

Hybrid simultaneous laser- and ultrasonic-assisted machining of Ti-6Al-4V alloy

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