Textile-based electric heaters, known for their flexibility
and
comfort, are gaining popularity as an innovative approach in thermotherapy
applications. Our study focuses on the electrothermal performance
of knitted heaters in series and parallel arrangements using various
insulators like air, fleece, terry, and lining. A simple rib knitting
structure was used to fabricate the heating pad using stainless steel
yarn and cotton yarn on the V-bed knitting machine. The parallel (P-CNKF-parallel
with copper and nickel-coated electrode as the bus bar) and series-based
heating pad could be heated up to 47 and 26 °C, respectively,
at 9 V DC power source in the standard environment (20 °C and
65% RH) condition. Various insulating layers were placed over the
parallel-based heating pad (P-CNKF), producing samples such as S1
(air-heating textile-air), S2 (lining-heating textile-lining), S3
(lining-fleece-heating textile-fleece), and S4 (lining-terry-heating
textile-terry). The findings showed that samples S2, S3, and S4 demonstrated
surface temperatures that were 17, 33, and 27% higher, respectively,
compared to a heating pad without insulation. The findings suggest
that using fleece-knitted insulation layers can boost the performance
of heating pads, enabling their use in thermotherapy for joint and
muscle pain, with reduced power consumption. Using the S3 sample,
a lab-based heating pad was developed to alleviate pain in the knees
and elbows.