In
the immersion precipitation process for membrane formation,
a polymer casting film is placed in contact with a nonsolvent in a
coagulation bath; an essential feature of the membrane formation process
is the foray into the metastable region of the ternary phase diagram
for the nonsolvent/solvent/polymer system. The primary objective of
this article is to trace the origins of such forays. The Maxwell–Stefan
diffusion formulation is combined with the Flory–Huggins description
of phase equilibrium thermodynamics to set up a model for describing
the transient equilibration trajectory that is followed in the polymer
casting film. Four different systems are analyzed: water/acetone/CA,
water/DMF/PVDF, water/NMP/PSF, and water/NMP/PEI (CA = cellulose acetate;
PVDF = poly(vinylidene fluoride); PSF = polysulfone; PEI = polyetherimide,
DMF = dimethyl formamide; NMP = N-methyl-2-pyrrolidone).
The analysis shows that diffusional forays are mainly engendered due
to thermodynamic coupling effects; such effects are quantified by
the set of thermodynamic factors , where a
i
, the activity of species i, is dependent on the volume fractions, ϕ
i
and ϕ
j
, of both nonsolvent
(i) and solvent (j). In regions
close to phase transitions, the off-diagonal elements Γ
ij
(i ≠ j) are often negative and may attain large magnitudes in relation
to the diagonal elements Γ
ii
. Strong
thermodynamic coupling effects cause the transient equilibration trajectories
to be strongly curvilinear, causing ingress into the metastable region.
If thermodynamic coupling effects are ignored, no such ingress occurs.
It is also shown that analogous diffusional forays may lead to emulsion
formation in partially miscible liquid mixtures.