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The possibility of using die steels (4Kh3N5М3F and 4Kh4N5М4F2) with adjustable austenitic transformation during operation for a wide range of operating temperatures (below the critical point A1 and above the critical point A3) is shown for hot deformation of M1 copper (up to 630 °С) and МNZh5-1 copper-nickel alloy (900-950 °C) with increased service life. During hot deformation of copper-nickel alloy МNZh5-1, the service life of matrices made of steel with adjustable austenitic transformation 4Kh3N5М3F was increased, compared to steel 3Kh3М3F. The studied forged steel 4Kh4N5М4F2 is characterized by an increase in hardness and strength threshold compared to H13 steel, after the use of extruder wheels (production of more than 60 tons of copper products). In order to facilitate mechanical processing by cutting the work piece during the manufacture of matrices from experimental steels, it was proposed to carry out partial recrystallization, namely, incomplete annealing at a temperature of 750±20 ºС, which made it possible to improve mechanical processing (cutting) for the manufacture of dies and large-sized parts such as wheels extruders.
The possibility of using die steels (4Kh3N5М3F and 4Kh4N5М4F2) with adjustable austenitic transformation during operation for a wide range of operating temperatures (below the critical point A1 and above the critical point A3) is shown for hot deformation of M1 copper (up to 630 °С) and МNZh5-1 copper-nickel alloy (900-950 °C) with increased service life. During hot deformation of copper-nickel alloy МNZh5-1, the service life of matrices made of steel with adjustable austenitic transformation 4Kh3N5М3F was increased, compared to steel 3Kh3М3F. The studied forged steel 4Kh4N5М4F2 is characterized by an increase in hardness and strength threshold compared to H13 steel, after the use of extruder wheels (production of more than 60 tons of copper products). In order to facilitate mechanical processing by cutting the work piece during the manufacture of matrices from experimental steels, it was proposed to carry out partial recrystallization, namely, incomplete annealing at a temperature of 750±20 ºС, which made it possible to improve mechanical processing (cutting) for the manufacture of dies and large-sized parts such as wheels extruders.
Методами рентґенофазового та рентґеноструктурного аналізу досліджено особливості формування структури сталі 4Х4Н5М4Ф2 за зміненої температури відпуску. Гартування сталі проводили за температури 1110 ± ± 5°С, а відпуск -в інтервалі температур від 180 до 650°С з охолодженням на повітрі. Встановлено залежність змінення параметра кристалічної
The intermediate class of steels, which at room temperature belong to the ferritic state, and at operating temperature pass into the austenitic region, are called steels with control of austenitic transformation during operation. The possibility of increasing the service life of such intermediate steels at high temperatures (above the critical point A3) is shown. For the first time, the cast structure and phase-structural state of steel (grade 4Kh3N5М3F) obtained by electroslag remelting were studied. An improved composition of steel (4Kh4N5М3F) for the production of stamping tools for hot pressing of copper, copper and aluminum alloys is proposed. When setting the critical points (A1 and A3) of the investigated steel, which was confirmed by the results of high-temperature X-ray phase analysis, it was possible to optimize the heat treatment (annealing) of steel 4Kh3N5M3F and 4Kh4N5M4F2 in cast and forged condition, which facilitated processing tool. The results of researches on optimization of modes of heat treatment (hardening, tempering) of steel are given. The mechanical properties (strength, toughness, heat resistance) of steel in cast and forged state depending on the tempering and tempering temperature are determined. The tempering brittleness of the experimental steel is determined. An experimental-industrial test of a stamping tool (die dies, extruder parts) made of the investigated steel was carried out. The possibility of using stamped steel with adjustable austenitic transformation for a wide range of operating temperatures of hot deformation of aluminum alloy AK7h (450-500 ºC), copper M1 (600-630 ºC) and copper-nickel alloy MNZh 5-1 (900-950 ºC) with increased service life in comparison with steels of ferrite class 4Kh5МF1S and 3Kh3М3F. Keywords: die steel, composition, thermal treatment, structure, mechanical properties.
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