Heat Modeling and Experiment of Micro-drilling with Multi-parameter Influence

Abstract

Cutting temperature is essential to improve machining technology in micro drilling of hard material. As the unreasonable temperature distribution will increase the complexity of tool-workpiece surface contact, affect the machining quality of tool and the surface integrity of hole wall. In this paper, the cutting process model is combined with the analytical temperature rise model based on time to study the change rule of surface contact conditions. The 40Cr sample was used to carry out drilling experiments. The results show that the high feed micro drill tool is prone to structural differences at high temperature, large area size effect. It makes the contact conditions change significantly, and the heat distribution of system changes, which affects the stability of cutting.