Hafnium and vanadium nitride multilayer coatings [HfN/VN]n deposited onto HSS cutting tools for dry turning of a low carbon steel: a tribological compatibility case study

Navarro-Devia, John Henry; Amaya, C.; Caicedo, J.C.; Martinez, Juan-Carlos; Aperador, W.

doi:10.1007/s00170-018-3020-8

Cited by 21 publications

(11 citation statements)

References 66 publications

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“…The works by Li et al and Ren et al [101,138] claimed to have utilized different materials, while others have employed dissimilar tools as Hauptfleischová et al [223], but more details on their effect on chatter occurrence and detection were not provided. It is also noted that the effect of tool coating on chatter has not been widely studied, despite the fact that coatings modify the tribological behaviour in machining such as varying wear, friction, cutting forces and temperature [318][319][320][321].…”

Section: Cutting Parameters and Experiments Setupmentioning

confidence: 99%

Chatter detection in milling processes—a review on signal processing and condition classification

Navarro-Devia

Chen

Dao

et al. 2023

Int J Adv Manuf Technol

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Among the diverse challenges in machining processes, chatter has a significant detrimental effect on surface quality and tool life, and it is a major limitation factor in achieving higher material removal rate. Early detection of chatter occurrence is considered a key element in the milling process automation. Online detection of chatter onset has been continually investigated over several decades, along with the development of new signal processing and machining condition classification approaches. This paper presents a review of the literature on chatter detection in milling, providing a comprehensive analysis of the reported methods for sensing and testing parameter design, signal processing and various features proposed as chatter indicators. It discusses data-driven approaches, including the use of different techniques in the time–frequency domain, feature extraction, and machining condition classification. The review outlines the potential of using multiple sensors and information fusion with machine learning. To conclude, research trends, challenges and future perspectives are presented, with the recommendation to study the tool wear effects, and chatter detection at dissimilar milling conditions, while utilization of considerable large datasets—Big Data—under the Industry 4.0 framework and the development of machining Digital Twin capable of real-time chatter detection are considered as key enabling technologies for intelligent manufacturing.

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Section: Cutting Parameters and Experiments Setupmentioning

confidence: 99%

Chatter detection in milling processes—a review on signal processing and condition classification

Navarro-Devia

Chen

Dao

et al. 2023

Int J Adv Manuf Technol

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“…So, by increased tribological compatibility between tool–workpiece system, HfN and VN multilayer films improved the quality and productivity of manufacturing applications widely used in industry. [ 255 ]…”

Section: Surface Properties and Applications Of Tmnsmentioning

confidence: 99%

“…Because of their minimum work function, HfN films are highly favorable as an emitter material in field emitter arrays. [ 254,256 ] Besides their excellent mechanical, electrical, and optical properties, HfN films find their applications in the areas of hard coatings, [ 257,258 ] cutting tools, [ 255,259 ] diffusion barriers, [ 260 ] microelectronics, [ 261–263 ] optical field, [ 264 ] solar energy, [ 265,266 ] crucibles, [ 253,267 ] etc.…”

Section: Surface Properties and Applications Of Tmnsmentioning

confidence: 99%

Magnetron Sputtered Thin Films Based on Transition Metal Nitride: Structure and Properties

Bharani

Sharma

2022

Physica Status Solidi (a)

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Transition metal nitride (TMN) thin films exhibit outstanding physical, chemical, and mechanical properties, making them best suitable for a wide variety of applications. The most commonly used technique to produce metal nitride thin films with specific properties at optimum conditions is magnetron sputtering. Considering this, this review begins with advancements in the sputtering process from basic diode sputtering to the most commonly used pulsed magnetron sputtering. Further, the literature on several TMNs deposited via magnetron sputtering is summarized, referring to several articles that have been published during the last decades. The main emphasis lies on nitride-based thin films' structural, morphological, and mechanical aspects for various applications. In addition, the influence of reactive gas flow rate, substrate temperature, layer thickness, postannealing temperature, substrate bias voltage, protective layers, the sputtering technique adopted, etc. on the quality and performance of the thin films is also focused. The overall review work can be beneficial for the students and researchers in understanding the basic sputtering phenomenon with its advancements, the relationship between deposition parameters and surface properties, and to know the current research trend for exploring several research gaps in the literature.

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“…The mechanical properties of the coatings were investigated by a nanoindenter G200 (Agilent Technologies, USA) according to the method suggested by Oliver and Pharr [28][29][30]. The hardness of the coating showed almost similar mechanical properties for the TiN and TiAlN coating with hardness values above 20 GPa.…”

Section: Analysis Of the Micro Finished Guide Pads And The Subsequent Coating Processmentioning

confidence: 99%

Investigation into deep hole drilling of austenitic steel with advanced tool solutions

Felinks

Rinschede

Biermann

et al. 2021

Int J Adv Manuf Technol

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Deep hole drilling processes for high-alloyed materials are characterised by worn guide pads and chatter vibrations. In order to increase feed rates, process stability and bore quality in STS deep hole drilling, various investigations were carried out with adjustments to the tool. First, a new process chain for the production of tribologically optimised guide pads and their effects on the guide pad shape is described in detail. The results of these studies show that the shape change in the area of the axial run-in chamfer through a micro finishing process leads to a better bore hole quality. Furthermore, the influence of guide pad coating and cooling lubricant on the deep hole drilling process was investigated. In addition, the machining of the austenitic steel AISI 304 is analysed by using a conventional steel boring bar and an innovative carbon fibre reinforced plastic (CFRP)-boring bar. While the conventional drill tube oscillates with different eigenfrequencies, the CFRP-boring bar damps chatter vibrations of the drill head and stabilises the process. Even at higher feed rates up to f = 0.3 mm, it is possible to machine austenitic, difficult-to-cut-materials with significantly reduced vibrations.

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Hafnium and vanadium nitride multilayer coatings [HfN/VN]n deposited onto HSS cutting tools for dry turning of a low carbon steel: a tribological compatibility case study

Cited by 21 publications

References 66 publications

Chatter detection in milling processes—a review on signal processing and condition classification

Chatter detection in milling processes—a review on signal processing and condition classification

Magnetron Sputtered Thin Films Based on Transition Metal Nitride: Structure and Properties

Investigation into deep hole drilling of austenitic steel with advanced tool solutions

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