BackgroundSelective catalytic reduction (SCR) can effectively handle NOx from the flue gas in the coal‐fired power plant. However, as the core part of SCR method, V2O5‐WO3/TiO2 catalyst has a limited operation life in the complex flue gas environment. To recover rare metals from spent catalyst can not only bring economic benefits, but also solve the environmental problems. The process of reducing acid leaching and further roasting‐water leaching can realize the efficient recycling of V, W and Ti.ResultsAfter reducing acid leaching and roasting‐water leaching to treat spent SCR catalyst, the obtained solution containing tungsten was used as the raw material in this study. The optimal pH value of solution to remove Si and Al impurities was 9.2‐9.5. The best tungsten precipitation conditions were shown as follows: tungsten concentration of 30 g/L, sulfuric acid concentration of 8 mol/L, reaction temperature of 70°C and reaction time of 2 h. Under the optimal tungsten precipitation conditions, the tungsten precipitation efficiency can reach 92.53%. Finally, in order to further improve the purity of the crude H2WO4, the crude H2WO4 was fully dissolved into ammonia, followed by filtration and evaporation crystallization to obtain the 5(NH4)2O·12WO3·5H2O (APT) crystals with the purity of 93.05wt%. The crystallization efficiency of APT was 73.37% at 60°C for 2 h with the rotor speed of 400 r/min.ConclusionThese results indicated that the higher purity of APT crystals can be obtained by the steps of removing Si and Al, precipitation tungsten by sulfuric acid, ammonia dissolution and evaporation crystallization.This article is protected by copyright. All rights reserved.