For years, most of the advanced polycrystalline thermoelectric
(TE) materials are fabricated by spark plasma sintering (SPS) in the
research field, mainly because of its high processing efficiency.
However, issues like high energy consumption and an expensive apparatus
have prevented the application of this strategy in industry. Herein,
taking PbTe0.94Se0.06 (PTS) as a typical n-type
mid-temperature material, we demonstrate that the cold sintering process
(CSP) can serve as a green and cost-effective technology for preparing
advanced TE materials. By selecting the solvothermal precursors as
liquid sintering aids, the CSP-densified PTS shows a maximum figure
of merit of 0.96 at 700 K, which is on par with, if not better than,
the reported similar materials prepared by SPS. This remarkable performance
is ascribed to the distinct densification procedure in the CSP: (1)
the ultralow temperature alleviates the precipitation of Pb, which
preserves the high carrier concentration of PTS; (2) the transient
liquid phase forms intimate grain boundaries comparable to the high-temperature
sintered one, leading to a high carrier mobility; (3) the dissolution–precipitation
process greatly restrains the coarsening of precipitates, which effectively
suppresses the bipolar effect and lattice thermal conductivity due
to enhanced scattering. We believe that these results can greatly
encourage the application of CSP in the future development of TE materials.