Paperboards and corrugated cardboard
are some of the most used
products in packaging today. Because of their geometry, i.e., undulations,
they are mechanically robust and can sustain a significant amount
of weight. However, exposure to water or humidity is highly destructive
toward cardboard mechanical properties. Water-soaked corrugated cardboard
can easily collapse with irreversible shape distortions. Various treatments
have been developed to render cardboard hydrophobic including wax
layers and nanoparticle treatments. However, not all hydrophobic cardboard
mechanical properties can necessarily withstand water immersion or
high humidity. In this work, we utilize hydrolysis-resistant polyester-based
thermoplastic polyurethane (TPU) to prevent mechanical deterioration
of water-immersed and humidity-exposed cardboard. TPU-treated wet
cardboard featured enhanced Young modulus, tensile stress, and elongation
at break by 226%, 727%, and 116%, respectively, compared to plain
wet cardboard. Results outperformed a similar treatment with a hydrophobic
silicone resin indicating that a hydrophobic polymer is not essential
for preventing mechanical deterioration of cardboard against water.
The sequential treatment by these two polymers was also very effective
in the wet case with 276% enhancement in Young’s modulus and
950% boost in tensile stress. The role of silicone resin in the sequential
treatment was to form durable and stable hydrophobic surface properties
on the cardboard.