Ge‐Substituted Hierarchical Ferrierite for n‐Pentane Cracking to Light Olefins: Mechanistic Investigations via In‐situ DRIFTS Studies and DFT Calculations
Abstract:The development of heterogeneous catalysts for light olefin production via a catalytic cracking has been crucially important due to the high demand of related products in industrial applications. Herein, we report the structural analysis of a germanium-substituted hierarchical ferrierite zeolite obtained by one-pot synthesis. This is the first report on an investigation of the synergistic effect of hierarchical structures and the onepot Ge-substitution in a ferrierite framework on the catalytic cracking mechan… Show more
“…Moreover, the acid site density was also determined by NH 3 -TPD, as listed in Table 1. 33 Considering the NH 3 -TPD features, pristine FER exhibits the highest density of acid sites compared to the other and contains two predominant peaks assigned as weak and strong acid sites. However, after the growth of the SN1 phase at the exterior surface, the weak and strong acid density of the FER/ SN1 composite decreased significantly compared to that of the pristine FER, and it should be noted that the medium acid sites were detected at the shoulder peak at 250−400 °C.…”
Section: ■ Results and Discussionmentioning
confidence: 96%
“…Typically, the ammonia desorption in the NH 3 -TPD profile is distributed to three different regions at (i) 150–250 °C; (ii) 250–400 °C; and (iii) 400–700 °C, corresponding to weak, moderate, and strong acid sites, respectively. Moreover, the acid site density was also determined by NH 3 -TPD, as listed in Table …”
The development of efficient technologies for light olefin
production
is crucial to the petrochemical industry. In particular, isobutene
synthesis via n-butane dehydroisomerization, catalyzed
by a bifunctional catalyst containing Pt nanoparticles supported on
acidic zeolites, is one of the most significant catalytic pathways.
However, it often suffers from low catalyst stability due to sintering
and coke deposition, eventually hindering their catalytic performance.
In this contribution, we report the rational design of ultrasmall
PtZn nanoparticles supported on diverse zeolite composites containing
different parent zeolites [e.g., ferrierite (FER), mordenite, and
Zeolite Socony Mobil-5] as cores and hierarchical silicalite-1 (SN1)
as shells via a two-step hydrothermal process. The synthesized composites
revealed that the SN1 nanocrystals were fully covered on the outermost
surfaces of core zeolites with highly dispersed PtZn nanoparticles
on the SN1 phase. The synergistic effect of the additional zinc species
in Pt, preventing sintering and altering electronic properties of
metals, along with weakened Brønsted acidity at the outermost
surface of a parent zeolite due to covered SN1 shells, enhanced the
catalytic performance and stability in n-butane dehydroisomerization.
Among several designer composites, FER/SN1 achieved the highest isobutene
yield (16.2%) by suppressing side reactions through modified acid
and shape-selective properties. These findings demonstrate the feasibility
of the rational design of alloy nanoparticles supported on zeolite
composites with modified acid and shape-selective properties for isobutene
production.
“…Moreover, the acid site density was also determined by NH 3 -TPD, as listed in Table 1. 33 Considering the NH 3 -TPD features, pristine FER exhibits the highest density of acid sites compared to the other and contains two predominant peaks assigned as weak and strong acid sites. However, after the growth of the SN1 phase at the exterior surface, the weak and strong acid density of the FER/ SN1 composite decreased significantly compared to that of the pristine FER, and it should be noted that the medium acid sites were detected at the shoulder peak at 250−400 °C.…”
Section: ■ Results and Discussionmentioning
confidence: 96%
“…Typically, the ammonia desorption in the NH 3 -TPD profile is distributed to three different regions at (i) 150–250 °C; (ii) 250–400 °C; and (iii) 400–700 °C, corresponding to weak, moderate, and strong acid sites, respectively. Moreover, the acid site density was also determined by NH 3 -TPD, as listed in Table …”
The development of efficient technologies for light olefin
production
is crucial to the petrochemical industry. In particular, isobutene
synthesis via n-butane dehydroisomerization, catalyzed
by a bifunctional catalyst containing Pt nanoparticles supported on
acidic zeolites, is one of the most significant catalytic pathways.
However, it often suffers from low catalyst stability due to sintering
and coke deposition, eventually hindering their catalytic performance.
In this contribution, we report the rational design of ultrasmall
PtZn nanoparticles supported on diverse zeolite composites containing
different parent zeolites [e.g., ferrierite (FER), mordenite, and
Zeolite Socony Mobil-5] as cores and hierarchical silicalite-1 (SN1)
as shells via a two-step hydrothermal process. The synthesized composites
revealed that the SN1 nanocrystals were fully covered on the outermost
surfaces of core zeolites with highly dispersed PtZn nanoparticles
on the SN1 phase. The synergistic effect of the additional zinc species
in Pt, preventing sintering and altering electronic properties of
metals, along with weakened Brønsted acidity at the outermost
surface of a parent zeolite due to covered SN1 shells, enhanced the
catalytic performance and stability in n-butane dehydroisomerization.
Among several designer composites, FER/SN1 achieved the highest isobutene
yield (16.2%) by suppressing side reactions through modified acid
and shape-selective properties. These findings demonstrate the feasibility
of the rational design of alloy nanoparticles supported on zeolite
composites with modified acid and shape-selective properties for isobutene
production.
“…X-ray diffraction (XRD) analysis revealed that the crystallinity of all of the prepared samples is identical to the pristine Hie-ZSM-5 (Figure S1). It should be noted that the absence of any observable Fe characteristics in all the synthesized samples, as well as the well-dispersed Fe species within the hierarchical ZSM-5 framework, is observed . Moreover, N 2 adsorption–desorption isotherms of the pristine Hie-ZSM-5, 1.2Fe-Hie-ZSM-5, and impregnated Fe on Hie-ZSM-5 (1.2Fe-Hie-ZSM-5-IMP) were characterized to provide crucial insights into the textural properties as depicted in Figure S2 and Table S1.…”
Metal single-site catalysts have recently played an essential role in catalysis due to their enhanced activity, selectivity, and precise reaction control compared to those of conventional metal cluster catalysts. However, the rational design and catalytic application of metal single-site catalysts are still in the early stages of development. In this contribution, we report the rational design of Fe single sites incorporated in a hierarchical ZSM-5 via atomic layer deposition (ALD). The designer catalysts demonstrated highly dispersed Fe species, predominantly stabilized by oxygen atoms in the zeolite framework at terminal, isolated, and vicinal silanol groups within the micropores and external surfaces of the zeolite. The successful incorporation of highly thermally stable and uniform Fe single sites into hierarchical zeolite through ALD represents a significant advancement in few-walled carbon nanotube production. The inner and outer diameters of produced CNTs are approximately 4.4 ± 2.4 and 8.6 ± 1.8 nm, respectively, notably smaller than those produced via traditional impregnated catalysts. This example emphasizes the concept of rational design of a single Fe site dispersed on a hierarchical ZSM-5 surface, which is anticipated to be a promising catalyst for advancing catalytic applications.
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