Abstract. Oxide ZrO 2 -CaO plasma-sprayed coatings were remelted using the modified gas tungsten arc welding (GTAW) method. The original two-burner set, generating a free independent arc, was used in the treatment. The samples were subjected to structural examination using light and scanning electron microscopes, and energy-dispersive X-ray microanalysis (EDX). A substantial heterogeneity of the plasma-sprayed coatings was found, observable with a laminar structure, significant porosity, and step change in the concentration of the elements. Significant changes in the structure were found after the remelting treatment. Both microscopic and EDX investigations showed that the treatment leads to a reduction in the heterogeneity of the chemical composition of the coating material and to a loss of structural characteristics typical for plasma-sprayed coatings.Key words: remelting treatment, GTAW method, oxide coating. of welding equipment, the facility of process implementation, and the low cost of equipment and supplies, the GTAW method seems to be an interesting alternative to laser, plasma, or electron beam techniques. The effectiveness of the GTAW method in the process of modification of the surface layer has been confirmed in, among others, [8][9][10][11]. However, the GTAW technique is rarely used in surface engineering. This is partly due to common beliefs and stereotypes, according to which, welding methods are useful only in cases of joining of materials. It is true that the implementation of welding techniques in the surface layer modification process of some materials is connected with the necessity of solving methodical problems resulting from the physicochemical and thermoelectric properties of the remelting material. This is due to the fact that in the GTAW method the electric arc burns between an infusible electrode and a remelting surface. Therefore, in the case of the material being an insulator and the arc ignition and its stabilisation being hindered or impossible, the surface remelting processing requires a modification of the welding stand and the remelting methodology itself. This study contains an example of the solution, which enables one to overcome such methodological and instrumentation problems occurring during the remelting treatment of non-conductive, plasma-sprayed coatings. The methods of thermal spraying, which are representative of plasma spraying, give rise to the possibility of application of a wide range of coating materials to metallic, ceramic, and even polymeric substrates [12,13]. The significance of application of sprayed coatings is unquestionable. However, due to the substantial porosity, heterogeneity, and the laminar nature of the structure of thermally-spread coatings, more and more often, additional treatment modifying the structure and properties of those coatings is carried out [14][15][16][17]. As a part of this study, a remelting treatment of ZrO 2 -CaO oxide plas-