Solid–gas
biocatalysis was performed in a specially designed
continuous biocatalytic membrane reactor (BMR). In this work, lipase
from Candida rugosa (LCR) and ethyl acetate in vapor
phase were selected as model enzyme and substrate, respectively, to
produce acetic acid and ethanol. LCR was immobilized on functionalized
PVDF membranes by using two different kinds of chemical bond: electrostatic
and covalent. Electrostatic immobilization of LCR was carried out
using a membrane functionalized with amino groups, while covalent
immobilization was carried out using membrane, with or without surface-immobilized
polyacrylamide (PAAm) microgels, functionalized with aldehyde groups.
These biocatalytic membranes were tested in a solid–gas BMR
and compared in terms of enzyme specific activity, catalytic activity,
and volumetric reaction rate. Results indicated that lipase covalently
immobilized is more effective only when the immobilization is mediated
by microgels, showing catalytic activity doubled with respect to the
other system with covalently bound enzyme (4.4 vs 2.2 μmol h–1). Enzyme immobilized by ionic bond, despite a lower
catalytic activity (3.5 vs 4.4 μmol h–1),
showed the same specific activity (1.5 mmol·h–1·g–1
ENZ) of the system using microgels,
due to a higher enzyme degree of freedom coupled with an analogously
improved enzyme hydration. Using the optimized operating conditions
regarding immobilized enzyme amount, ethyl acetate, and molar water
flow rate, all three BMRs showed continuous catalytic activity for
about 5 months. On the contrary, the free enzyme (in water/ethyl acetate
emulsion) at 50 °C was completely inactive and at 30 °C
(temperature optimum) has a specific activity 2 orders of magnitude
lower (8.4 × 10–2 mmol h–1 g–1) than the solid–gas biocatalytic membrane
reactor. To the best of our knowledge, this is the first example of
solid–gas biocatalysis, working in the gaseous phase in which
a biocatalytic membrane reactor, with the enzyme/substrate system
lipase/ethyl acetate, was used.