The modification of steel (AISI 316L and AISI 4140) surface morphology and underlying inter-crystalline grains strain due to Xe + ion bombardment are reported to affect nitrogen diffusion after a pulsed plasma nitriding process. The ion bombardment induces regular nanometric patterns and increases the roughness of the material surface. The strain induced by the noble gas bombardment is observed in depths which are orders of magnitude larger than the projectiles' stopping distance. The pre-bombarded samples show peculiar microstructures formed in the nitrided layers, modifying the in-depth hardness profile. Unlike the double nitrided layer normally obtained in austenitic stainless steel by pulsed plasma nitriding process, the Xe + pre-bombardment treatment leads to a single thick compact layer. In nitrided pre-bombarded AISI 4140 steel, the diffusion zone shows long iron nitride needleshaped precipitates, while in non-pre-bombarded samples finer precipitates are distributed in the material. Keywords: Surface modification, ion-beam bombardment, plasma nitriding, microstrain S. Cucatti et al., Materials Chemistry and Physics, Volumes 149-150, (2015), pp. 261-269 DOI http://dx.doi.org/10.1016/j.matchemphys.2014.10.015 DOI: http://dx.doi.org/10.1016/j.matchemphys.2014.10.015 2
IntroductionSurface texturing is an important method applied in various technological areas of research. Much of the current interest in surface modifications stems from the possibility of obtaining special optical, tribological, and mechanical properties in a variety of materials [1,2]. In particular, texturing steels surface by ionic bombardment (atomic attrition) is an interesting route to modify plasma nitriding processes. The efficiency of the process and the final material properties are influenced by modifications of the surface and bulk material such as roughness, defects, and stress created by ion impact. Moreover, a combination of low energy argon ion bombardment and substrate temperature modified diffusion phenomena in semiconductors [3]. Other surface modifications such as mechanical attrition ("shot-penning") generate stress, plastic deformation, defects and roughness. All these changes contribute to modify the kinetic of the surface reactions, shortening the duration of nitriding processes [4,5,6]. Results reported by Abrasonis et al. suggest that the effect of bombarding the material with Ar + ions after nitriding processes also has important consequences on nitrogen diffusion in austenitic stainless steel [7]. The observed changes in plasma nitriding processes are attributed to several concomitant causes such as increasing the surface roughness, stress, and creation of lattice defects, altogether improving nitrogen diffusion [8,9]. Moreover, in the nitriding process, precipitation kinetics lead to possibly complex stress profiles even considering smoothly decreasing nitrogen profiles influencing nitrogen diffusion [10].In this work we expand the study reported by Ochoa et al. [8,9] by considering the state of the bombard...