This work deals with the effect that some processing variables and type of mineral lubricating oil (naphthenic and paraffinic) used exert on the rheological properties of lubricating greases modified with recycled polymers. In particular, the optimisation of recycled polymer addition at different lubricating grease processing stages and cooling profiles were studied. The influence of processing variables was evaluated by performing small-amplitude oscillatory shear (SAOS), viscous flow and thermal analysis tests. From the experimental results obtained, it may be concluded that the addition of recycled polymer significantly increases the values of linear viscoelasticity functions, especially when added immediately after the saponification reaction, during the heating stage, or at the beginning of the cooling stage (180°C). A combined stepwise cooling ramp, first at a high rate and then at a low rate, is more effective to achieve higher values of the rheological functions than the application of constant cooling rates in the final processing stage. The values of the rheological functions decrease as base oil viscosity increases and increase when using a naphthenic instead of a paraffinic oil of similar viscosity. . (2012) 'Influence of some processing variables on the rheological properties of lithium lubricating greases modified with recycled polymers', Int. J. Materials and Product Technology, Vol. 43, Nos. 1/2/3/4, pp.184-200. Biographical notes: J.E. Martin-Alfonso holds a post-doctoral position at the Department of Chemical Engineering, University of Huelva. His research activity focuses on the rheology of modified lubricating greases. He obtained his PhD in 2010 and is co-author of 15 papers published in peer reviewed journals.Influence of some processing variables on the rheological properties 185 C. Valencia is a Lecturer of Chemical Engineering at UHU. She completed her PhD in 1994 and has been focusing on the microstructure, rheology and processing of different complex materials (colloids and gels, lubricants, etc.). She is a researcher in at least 30 funded R&D projects; she is also (co-) author of more than 50 papers in peer reviewed journals and more than 60 communications at international conferences.M.C. Sánchez is a Lecturer at the Department of Chemical Engineering, University of Huelva. She completed her PhD in 1997, and her research has been focusing on the rheology and processing of complex materials such as emulsions and gels, surfactant/water systems, colloidal suspensions, etc. She is a researcher in around 15 funded R&D projects; she is also (co-)author of around 40 papers and more than 30 communications at international conferences.J.M. Franco is a Full Professor and Head of the Chemical Engineering Department, University of Huelva, whose research activity is related with rheology and processing of non-Newtonian fluids and product development (including lubricating greases and gels). He has been a researcher in more than 50 funded research projects, author of more than 120 scientific works ...