Abstract:Radial-shear rolling (RSR) of titanium alloy billets was realized in a three-high rolling mill. Experimental rolling was simulated using DEFORM software. The purpose was to reveal how stress-strain state parameters, grain structure and hardness vary along the billet’s radius in the stationary stage of the RSR process. It was also the goal to establish a relation between stress state parameters, hardness and grain structure. Changes in the accumulated strain and the stress triaxiality were established by comput… Show more
“…The successful combination of RSR and rotary forging to improve the properties of a medical titanium alloy was shown by authors in [5]. The microstructure formation features of titanium and aluminum alloys rods after RSR were shown in [6,7]. Naizabekov et al [8] proposed a quality evaluation model of microstructure at RSP based on AISI 321 steel.…”
“…The successful combination of RSR and rotary forging to improve the properties of a medical titanium alloy was shown by authors in [5]. The microstructure formation features of titanium and aluminum alloys rods after RSR were shown in [6,7]. Naizabekov et al [8] proposed a quality evaluation model of microstructure at RSP based on AISI 321 steel.…”
“…The formation of such a hierarchical microstructure, including the lamellar one, can be achieved using the radial-shear rolling procedure. The results of studies of the strain mechanisms for various materials subjected to this processing have been widely published recently [25][26][27][28][29]. In all these papers, the importance of the lamellar microstructure formation in the conditions of multilevel structuring is noted for increasing strength and maintaining toughness of rolled bars.…”
The aim of the paper was to investigate the helical rolling parameters (a number of passes) for the microstructural modification and the low-temperature impact toughness improvement of the 09Mn2Si High Strength Low-Alloyed (HSLA) steel. In order to achieve this purpose, work spent to crack initiation and propagation was analyzed and compared with patterns of fracture surfaces. The microstructure and impact toughness values were presented in the temperature range from +20 to –70°C. Also, the fracture mechanisms in individual regions on the fracture surfaces were discussed. In addition, a methodology for computer simulation of the process was developed and implemented within the framework of the excitable cellular automata method and its integration with the kinetic theory of fracture. Finally, a theoretical analysis of the effect of grain shapes and orientations on the strain response patterns of a certain meso-volume simulating the material after the helical rolling was carried out.
“…The possibility of a significant increase in microhardness by such processing has been shown. The results of using the “radial shear rolling” method for processing titanium rods have been presented in [ 23 ]. The relationships between the stress–strain state parameters, hardness, and grain sizes have been assessed by numerical experiments.…”
The structure and mechanical properties of the 09Mn2Si high-strength low-alloyed steel after the five-stage helical rolling (HR) were studied. It was revealed that the fine-grained structure had been formed in the surface layer ≈ 1 mm deep as a result of severe plastic strains. In the lower layers, the “lamellar” structure had been formed, which consisted of thin elongated ferrite grains oriented in the HR direction. It was shown that the five-stage HR resulted in the increase in the steel fatigue life by more than 3.5 times under cyclic tension. The highest values of the number of cycles before failure were obtained for the samples cut from the bar core. It was demonstrated that the degree of the elastic energy dissipation in the steel samples under loading directly depended on the area of the grain boundaries as well as on the grain shapes. The fine-grained structure possessed the maximum value of the average torsional energy among all the studied samples, which caused the local material structure transformation and the decrease in the elastic energy level. This improved the crack resistance under the cyclic mechanical loading. The effect of the accumulation of the rotational strain modes at the grain boundaries was discovered, which caused the local structure transformation at the boundary zones. In the fine-grained structure, the formation of grain conglomerates was observed, which increased the values of the specific modulus of the moment of force. This could be mutually compensated due to the small sizes of grains. At the same time, the coarse-grained structures were characterized by the presence of the small number of grains with a high level of the moments of forces at their boundaries. They could result in trans-crystalline cracking.
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