2012
DOI: 10.1007/s12613-012-0510-9
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Formation of internal cracks during soft reduction in rectangular bloom continuous casting

Abstract: To investigate the formation of internal cracks in GCr15 bearing steels during the soft reduction process in rectangular bloom continuous casting, fully coupled thermomechanical finite element models were developed using the commercial software MSC.MARC, and microstructures and fractographs were also observed. With the finite element models, the contours of temperature, equivalent plastic strain, and equivalent von Mises stress were simulated. It is observed that the fracture surfaces of internal cracks are co… Show more

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Cited by 38 publications
(28 citation statements)
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“…Based on the change in density with temperature, the strain of the billet was calculated quantitatively using the thermalmechanical-coupled model. Building a perfect 3D model is considerably complicated; thus, we assumed the following: [23,24] 1) the heat transfer along the drawing direction was not considered; 2) the thermophysical parameters of steel were only temperature-dependent and isotropic; and 3) the material was regarded as a continuous material that satisfies the small deformation theory. The initial condition was setting the casting temperature of the molten steel (1550 C).…”
Section: Relationship Between Corner Cracks and Solidification Characteristics Of Steelmentioning
confidence: 99%
“…Based on the change in density with temperature, the strain of the billet was calculated quantitatively using the thermalmechanical-coupled model. Building a perfect 3D model is considerably complicated; thus, we assumed the following: [23,24] 1) the heat transfer along the drawing direction was not considered; 2) the thermophysical parameters of steel were only temperature-dependent and isotropic; and 3) the material was regarded as a continuous material that satisfies the small deformation theory. The initial condition was setting the casting temperature of the molten steel (1550 C).…”
Section: Relationship Between Corner Cracks and Solidification Characteristics Of Steelmentioning
confidence: 99%
“…Besides, the boundary condition of reduction rolls is a rotation motion around their axes. The friction coefficient between as-casting bloom and reduction rolls was assumed to be 0.33, and conversion factor of the plastic heat generation was set as 0.9 [18].…”
Section: Boundary Conditionsmentioning
confidence: 99%
“…Li et al had done researches about the formation of internal cracks in the bloom. 7) They assumed that it is closely related to the deformation in the mushy zone, and When the equivalent plastic strain is larger than the critical strain and the equivalent von Mises stress exceeds the critical fracture stress during solidification, internal cracks will appear. Han et al established a strain analysis model to study the effects of the strain status at solidifying front and the chemical composition of liquid steel on the internal cracks.…”
Section: Creep Straightening Technology Of Continuous Casting Slab Bamentioning
confidence: 99%