Formation and Wet Removal of Organic and Titanium-Containing Residues on Patterned TiN/Porous Low-k Structure

Abstract

The formation of the residues after patterning of a patterned metal hard mask/dielectric stack was characterized using surface-sensitive methods (attenuated total reflection-Fourier transform infrared spectroscopy and angle-resolved X-ray photoelectron spectroscopy) and scanning electron microscopy. The effect of a reducing plasma post-etch treatment (PET), aging, and moisture on the evolution of the residues was investigated. Both polymer-based (CFx) and metal-containing (TiFx) residues were identified on the exposed surface of the stack. Without the PET, the XPS data collected at different take-off angles suggested that the metal-containing residues were covered by a thin layer of polymer-based residues. The metal-containing residues were found to continue to evolve as a function of aging time if the layer of polymer-based residues was removed by the PET, making the metal hard mask in direct contact with cleanroom air. Exposing the MHM/dielectric stack to a 100% humidity environment did not induce further growing of the TiFx residues. Despite the PET only had limited removal of the TiFx-based residues, it was efficient in removing the polymer-based CFx residues, which in turn led to a better cleaning efficiency after the subsequent wet clean. The results in this study also confirmed that diluted HF dissolved TiFx-type residues and had no CFx removal capability. Although only two chemicals are shown as examples for post-etch residue removal, the type of test structure and methodology shown in this study can be applied for investigation and optimization of any other chemical mixture candidates for cleaning purpose.

Removal of Post Etch Residue on BEOL Low-K with Nanolift

“…Many residues are visible on the surface and in between the low-k lines. These residues are known to consist mainly of TiFx which is generated by the interaction of CFx-based etch plasma and the TiN hard mask on the top of the structure[3].…”