Superabsorbent
polymer gels can absorb large amounts of water (100–1000×
their dry weight). For the past 50 years, many scientists such as
de Gennes have proposed to extract mechanical work from gel expansion/contraction,
which could pave the way for “artificial muscles”. However,
slow rates of gel expansion have limited these efforts: macroscale
(∼cm) gels take over 24 h to expand to their equilibrium size.
Gels can be made to expand faster if their characteristic length scale
is reduced, e.g., by making a macroscopic gel porous. Still, gels
that are both superabsorbent and able to expand rapidly have not yet
been realized. Here, we create gels at the macroscale (∼cm
or larger) that are porous, highly robust, superabsorbent and expand
much faster than any gels thus far. Our approach involves the in situ foaming of a monomer solution (acrylic acid and
acrylamide) using a double-barreled syringe that has acid and base
in its two barrels. Gas (CO2) is generated at the mixing
tip of the syringe by the acid–base reaction, and gas bubbles
are stabilized by an amphiphilic polymer in one of the barrels. The
monomers are then polymerized by ultraviolet (UV) light to form the
gel around the bubbles, and the material is dried under ambient conditions
to give a porous solid. When this dry gel is added to water, it absorbs
water at a rate of 20 g/g·s until an equilibrium is achieved
at ∼300× its weight. In the process, each gel dimension
increases by ∼20%/s until its final dimensions are more than
3× larger. Such rapid and appreciable expansion can be easily
observed by the eye, and remarkably, the swollen gel is robust enough
to be picked up by hand. SEM images reveal a porosity of >90% and
an interconnected network of pores. The gels are responsive to pH,
and a full cycle of expansion (in regular water) and contraction (at
pH 10 or in ethanol) can be completed within about 60 s. We use gel
expansion to rapidly lift weights against gravity, resulting in ∼0.4
mJ of work being done over 40 s, which translates to a power density
of 260 mW/kg. This ability to harness the chemical potential energy
from the gel to do useful mechanical work could enable new designs
for mechano-chemical enginesand potentially for artificial
muscles.