Flow-field analysis of anti-kidney vortex film cooling

Abstract

Film cooling is an important measure to enable an increase of the inlet temperature of a gas turbine and, thereby, to improve its overall efficiency. The coolant is ejected through spanwise rows of holes in the blades or endwalls to build up a film shielding the material. The holes often are inclined in the downstream direction and give rise to a kidney vortex. This is a counter-rotating vortex pair, with an upward flow direction between the two vortices, which tends to lift off the surface and to locally feed hot air towards the blade outside the pair. Reversing the rotational sense of the vortices reverses these two drawbacks into advantages. In the considered case, an anti-kidney vortex is generated using two subsequent rows of holes both inclined downstream and yawed spanwise with alternating angles. In a previous study, we performed large-eddy simulations (which focused on the fully turbulent boundary layer) of this anti-kidney vortex film-cooling and compared them to a corresponding physical experiment. The present work analyzes the simulated flow field in detail, beginning in the plenum (inside the blade or endwall) through the holes up to the mixture with the hot boundary layer. To identify the vortical structures found in the mean flow and in the instantaneous flow, we mostly use the λ 2 criterion and the line integral convolution (LIC) technique indicating sectional streamlines. The flow regions (coolant plenum, holes, and boundary layer) are studied subsequently and linked to each other. To track the anti-kidney vortex throughout the boundary layer, we propose two criteria which are based on vorticity and on LIC results. This enables us to associate the jet vortices with the cooling effectiveness at the wall, which is the key feature of film cooling.

Effect of Inlet Compound Angle of Backward Injection Film Cooling Hole

“…The grooves interrupted the development of the kidney vortex behind the film cooling hole. Sister hole arrangements were studied to reduce the effect of the kidney vortex using an anti-kidney vortex [5][6][7][8]. These studies reported an efficient film cooling hole shape and arrays with excellent cooling performance compared with existing film cooling holes by generating an anti-kidney vortex.…”