Flexural Behavior of 3D-Printed Carbon Fiber-Reinforced Nylon Lattice Beams

Abstract

This study investigates the flexural behavior of 3D-printed multi-topology lattice beams, with a specific emphasis on octet and cube lattice geometries created through fused deposition modeling (FDM). The mechanical properties of these beams were evaluated through quasi-static three-point bending tests. A comparative analysis of load-carrying capacity, energy absorption, and specific energy absorption (SEA) indicates that octet lattice beams exhibit superior performance to cube lattice beams. The octet lattice beam in the triple-layer double-column (TL-DC) arrangement absorbed 14.99 J of energy, representing a 38% increase compared to the 10.86 J absorbed by the cube lattice beam in the same design. The specific energy absorption (SEA) of the octet beam was measured at 0.39 J/g, which exceeds the 0.29 J/g recorded for the cube beam. Two distinct types of deformations were identified for the struts and the beam layers. Octet struts exhibit enhanced performance in stretch-dominated zones, whereas the cube system demonstrates superior efficacy in compressive-dominated regions. The results highlight the enhanced efficacy of octet lattice structures in energy absorption and mechanical stability maintenance. The investigation of sandwich lattice topologies integrating octet and cube structures indicates that while hybrid designs may exhibit efficiency, uniform octet structures yield superior performance. This study provides valuable insights into the structural design and optimization of lattice systems for applications requiring high-energy absorption and mechanical robustness.