Flexible modeling and dynamics simulation of four-bar beating-up system with clearance

Abstract

To explore the actual working characteristic of the beating-up mechanism on looms, the Step function is adopted to convert the beating-up resistance to an equivalent torque acting on the rocking shaft, and a new method of calculating and simulating the resistance is hereby raised. In accordance with the two-state joint clearance, the paper establishes a double-side model of the four-bar beating-up system in clearance status via ADAMS/View software, and under the consideration of both beating-up resistance and flexible deformation conditions, the contact simulation of beating-up motion with different clearances (0.01∼0.12 mm) is achieved. The main findings are as follows: the actual working condition could be reflected more accurately if the beating-up resistance and component flexibility are included into the simulation computing; from the perspective of the impact on sley moving and beating-up loads, 0.08 mm clearance is obviously less then another three clearances (0.01 mm, 0.04 mm and 0.12 mm); the multi-point contact and collision with peak load greater than 4000 N is existed in connecting rod bearing in the 0∼350 Hz low frequency area, which is likely to exacerbate the wear and fatigue rupture of the bearing; the dynamic shock load of rocking shaft on the loom frame is far greater than that of the crankshaft, indicating that the rocking shaft is the main carrier for delivering the beating-up power; compared to the clearance of 0.08 mm and 0.12 mm, the dynamic impact load generated by the clearance of 0.01 mm and 0.04 mm on the loom frame is obvious greater. In addition, under the clearance condition, transverse vibration could be occurred for the flexible crankshaft due to the deviation of its centroid trajectory, which is detrimental to vibration and noise reduction for the loom system. On the basis of the work, a number of viewpoints with theoretical and practical significance could be provided to the design of beating-up system on the loom with clearance.