Density functional theory (DFT) calculations
are used to propose
a Au–Cu binary metal catalyst for the electrochemical borohydride
oxidation reaction (BOR), which is evaluated experimentally and observed
to show enhanced oxidation activity relative to a pure Au electrode.
Our previous work has applied DFT methods to determine the BOR mechanism
and elucidate the key reaction steps that dictate catalyst activity
and selectivity to complete oxidation. A balanced initial adsorption
strength of the borohydride anion is essential for an active and selective
catalyst. Adsorption must be strong enough to provide a reasonable
coverage of surface species and promote B–H bond dissociation
but not so strong as to promote easy dissociation and provide a high
coverage of surface H atoms that result in H2 evolution.
Borohydride adsorption energetics were evaluated for a series of close-packed
pure metal surfaces. Copper catalysts appear encouraging but are not
electrochemically stable under reaction conditions. Gold–copper
alloys are predicted to show increased activity compared to a pure
gold electrode while maintaining the selectivity to direct oxidation
and increasing the stability compared to pure Cu. DFT results suggest
an approximately 0.2 V decrease in the overpotential for borohydride
oxidation on a Au2Cu(111) electrode compared to that on
a Au(111) electrode. This DFT-predicted reduction in overpotential
is realized experimentally. Electrodeposition was used to prepare
AuCu electrodes, and their borohydride oxidation electrokinetics were
examined by linear sweep voltammetry. An 88.5% gold and 11.5% copper
sample demonstrated an overpotential reduction of 0.17 V compared
to a pure Au electrode. The binding energy and adsorption free energy
of BH4
– over other surface alloys are
also examined to further identify promising BOR electrodes.