FEM Numerical Simulations of the Mechanical Clinching Process of HC260Y Steel

Abstract

This paper presents the results of FEM numerical simulations, of the HC260Y steelsheet mechanical clinching process. The starting tool parameters were chosen for the central composite design of experiments, in order to find out which tool parameters have the largest contribution to the sheet joint interlock. Assessment of the mathematical model, and analysis of variance (ANOVA) were performed within the design of experiments. This numerical analysis was done to find the most suitable tool geometry and tool work stresses, so that the tool sets for further experiments could be manufactured and results compared with numerical results.

The State of the Art of Finite Element Analysis in Mechanical Clinching

“…Cumin et al [62] performed the FEM numerical simulations of the mechanical clinching process of the HC260Y steel sheet. The FEM results revealed that the clinching tool loads were obtained, along with the insight on how the interlock is formed and how the material flow is governed by the tool shape.…”